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Clutch Plate Wear And Damage; Clutch Plate Warp - Kawasaki ZR-7S Service Manual

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CIutch
CLUTCH 4-11
.
Apply engine oil to the thrust bearing [C].
. Apply molybdenum disulfide grease to the clutch spring
plate pusher ends [A] before installing.
.
Install the clutch spring plate [E] together with the shim
[D], thrust bearing, and pusher [8].
Torque
-
Clutch Spring Bolts:
8.8 N.m (0.9 kgf.m, 78
in.lb)
.Install the clutch cover (see Clutch Cover Installation).
. Push the release lever [A] towards the crankcase so that
when it stops moving the angle of the release lever is as
shown.
Less than 20° [C]
* If the angle is exceed the 20°, replace the shim to the 1.2
mm thick shim.
Clutch Plate Wear and Damage
.
Visually inspect the friction and steel plates for signs of
wear, discoloration, peeled friction material, or other types
of damage.
* If any friction plates show signs of damage, replace the
friction plates and steel plates as a set.
.
Measure the thickness of the friction plates [A] at several
places.
Friction Plate Thickness
Standard:
Cork-base
Paper-base
Service Limit:
2.9 - 3.1 mm (0.114 - 0.122 in.)
2.92 - 3.08 mm (0.115 - 0.121 in.)
Cork-base
2.7 mm (0.106 in.)
Paper-base
2.6 mm (0.102
in.)
*If the thickness of any plate is smaller than the service
limit, replace it with a new one.
Clutch Plate
Warp
. Place each friction plate or steel plate [8] on a surface
plate [A].
.
Holding the plate, measure the gap between the surface
plate and each friction plate or steel plate with a thickness
gauge[C].
*If any plate is warped over the service limit, replace it with
a new one.
Friction Plate Warp
Standard:
0.15 mm (0.008 in.) or less
Service Limit:
0.3 mm (0.012 in.)
Steel Plate Warp
Standard:
0.2 mm (0.008 in.) or less
Service Limit:
0.3 mm (0.012 in.)
GF060106S1
C
GF060602S
1 C
GF060404S
1 C

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