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Clutch Release Shaft Removal; Clutch Release Shaft Installation; 4-8 Clutch - Kawasaki ZR-7S Service Manual

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Clutch Cover
Properly route and clamp the crankshaft sensor and the
oil pressure warning light switch wire, and tighten the
clutch cover bolts (see Chapter 1, General Information).
Clutch Cover Bolt: 12 N.m (1.2 kgf.m, 104
Attach the lower end and upper end of the clutch cable,
and adjust the clutch lever free play.
Pour in the specified amount of engine oil (see Engine
Lubrication System)
Clutch Release Shaft Removal
Do not remove the clutch release lever and shaft
assembly unless it is absolutely necessary.
If re-
moved, oil seal replacement may be required.
Detach the lower end of the clutch cable (see Clutch
Cover Removal).
. Turn the clutch release lever rearward to free the release
shaft from the clutch pusher, and pull out the shaft.
Clutch Release Shaft Installation
. Replace the oil seal with a new one.
Apply high-temperature grease to the lip of the oil seal in
the release hole, and engine oil to the bearing.
Apply engine oil to the release shaft.
.Insert the shaft into the hole, with the cutout facing the
Be sure that the spring does not pop out of the oil
seal while inserting the shaft.
Turn the release lever forward and engage the release
shaft and the clutch pusher (see Clutch Cover Installa-
Olf the release lever has been removed, install it by aligning
the mark [A] of the lever and the mark [8] of the shaft.
Clutch Release Lever Clamp Bolt: 5.9 N.m (0.6
kgf.m, 52
. Install the lower end of the clutch cable and adjust the
lever free play.


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