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Muffler; Muffler Removal; Muffler Installation; Muffler Body Removal - Kawasaki ZR-7S Service Manual

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Muffler
ENGINE TOP END 3-39
Muffler Removal
8 Loosen the muffler mounting bolt [A].
8 Remove the exhaust pipe holder nuts [A].
8 Remove the muffler mounting bolt and muffler.
Muffler
Installation
8 Inspect the gaskets and replace them if they are dam-
aged.
8 Install the exhaust pipe holder with its notch [A] facing
down.
8 Temporarily tighten the bolt and nuts.
8 Uniformly tighten the exhaust pipe holder nuts.
8 Tighten the muffler mounting bolt.
Torque
-
Muffler Mounting Bolt: 25 N.m (2.5 kgf.m, 18 ft.lb)
8 Start the engine and warm it up thoroughly.
Allow the
engine to cool down and additionally tighten the clamp
bolts and holder nuts.
Muffler
Body
Removal
8 Remove the muffler connecting cover bolts [A].
8 Remove the muffler connecting cover [8].

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