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Muffler Body Installation - Kawasaki VULCAN 1700 VOYAGER Service Manual

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  • Contents

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5-56 ENGINE TOP END
Mufflers
•
Remove:
Right Saddlebag (see Saddlebag Removal in the Frame
chapter)
Muffler Body Mounting Bolts [A]
•
Pull out the right muffler body [B] backward from the ex-
haust pipe.

Muffler Body Installation

If the left muffler body cover [A] was removed, install it as
follows.
○
Hang the left muffler body cover clamp [B] on the hook
portion [C] of the cover securely.
○
Set the left muffler body cover so that the distance be-
tween the cover end and belt cover [D] is the 10 ∼ 15 mm
(0.39 in. ∼ 0.59 in.) [E].
Upside View [F]
○
Set the clamp so that its bolt head and the cover end [G]
become parallel, and tighten the clamp bolt securely.
○
Hang the hook portion of the holder [H] into the slot of the
cover, and tighten the holder bolt [I].
○
Set the holder so that the distance between the holder
and the welding portion of the muffler body is about 2 mm
(0.08 in.) [J].
•
Replace the muffler body gasket [K] with a new one.
•
First, install the gasket to the exhaust pipe [L] until it is
bottomed so that chamfer side (inner) [M] faces muffler
body, and then insert the muffler body to the exhaust pipe.
•
Tighten:
Torque - Muffler Body Mounting Bolts [N] : 25 N·m (2.5
kgf·m, 18 ft·lb)
•
Install the muffler body clamp [O] as shown, and tighten
the clamp bolt [P] securely.
○
Insert the projection [Q] into the slot [R].
○
Before tightening the clamp bolt, check that the muffler
gasket is in place on the exhaust pipe.
•
For right muffler body, hang the hook portion of the holder
[S] into the slot of the middle exhaust pipe cover [T], and
tighten the holder bolt [U].
•
Set the holder so that the distance between the holder
and the welding portion of the muffler body is about 2 mm
(0.08 in.) [V].
Right Side View [W]
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Table of Contents

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