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GAUI FLYBARLESS V1.2.3 Assembly Instruction Manual

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Summary of Contents for GAUI FLYBARLESS V1.2.3

  • Page 1 GAUI Recommendation: We highly suggest using the latest version of the Assembly Instruction Manual.

  • Page 2: Table Of Contents

    Preface General Maintenance Notices on replacing parts Academy of Model Aeronautics (AMA) Exploded Views Packing List. Tools and Equipment for Assembly General Parts List Assembly Notice, gear ratio, fuselage assembly. Preface P.1 ~ P.2 P.15 Academy of Model Aeronautics (AMA) Basic Packing List P.16 Tools and Equipment for Assembly...

  • Page 3: Preface

    GAUI Preface GAUI GAUI replacing parts. CAUTION: This radio controlled helicopter is not a toy. SAFETY PRECAUTIONS dealer or GAUI...
  • Page 4 GAUI LIABILITY DISCLAIMER by incidental or consequential damages.

  • Page 5: Academy Of Model Aeronautics (Ama)

    GAUI Academy of Model Aeronautics (AMA) RADIO CONTROL a new or repaired aircraft. 4. I will operate my model aircraft using only radio-control frequencies currently equipment on Amateur Band frequencies. rules, excluding takeoff and landing, no powered model may be...

  • Page 6: Basic Packing List

    GAUI Basic Packing List Basic Packing List F201001 CANOPY / FRAME ASSEMBLY F201002 CANOPY / FRAME ASSEMBLY F201003 TAIL BOOM ASSEMBLY MAIN BLADES F201004 ~ 5 ELECTRONIC GEAR F201006...

  • Page 7: Tools And Equipment For Assembly

    GAUI Tools and Equipment for Assembly...

  • Page 8: Symbols For Assembly Notices

    GAUI Symbols for Assembly Notices during assembly. assembly. Apply lubricant B-Bearing Ø-TapScrew Ø- P-tube Pillar Bigger inner race N-Nut Incomplete or incorrect assembly may cause control failure during Bigger inner race GAUI Main rotor speed 2525 Tail rotor speed 10960 rpm...

  • Page 9: Fuselage Assembly

    GAUI Fuselage Assembly a.M3x6 c.M3x6 c.M3x6 b.M3x4 b.M3x4 b.M3x4 c.M3x6 c.M3x6 d.M3x18 e.M3x12 e.M3x12 e.M3x12 metal parts to side frame d.M3x18 c.M3x6 2. After completing installation e.M3x12 a.M3x6 e.P3x4.8x23.5 GAUI Landing Sledges Assembly a.M3x10 b.M3x16 c.M3x3 Before locking screws M3x10 and M3x16, refer instruction on P.8 to adjust.

  • Page 10: Fuselage Plates Assembly

    GAUI Fuselage Plates Assembly a.M3x6 b.M3x6 c.M3x14 b.M3x6 d.P3x6x4 b.M3x6 a.M3x6 b.M3x6 a.M3x6 c.M3x14 b.M3x6 b.M3x6 d.P3x6x4 GAUI Main Axis Assembly a.M3x3 a.M3x3 b.M3x16 c.N3x5.5L 2. Insert assembled main d.P8x13x2 gear to fuselage, Down gear. 3. Be certain to lock M3x16 and screws M3x3.
  • Page 11 GAUI Servos Assembly a.M2.6x10 a.M2.6x10 to fuselage. to fuselage. components to fuselage. according to your requirements.

  • Page 12: Motor Assembly

    GAUI Motor Assembly - 1 a.M3x6 b.M3x10 c.M3x3 c.M3x3 c.M3x3 1. Install motor to motor moment), insert 16T motor M3x3 screws. 2. Insert motor set into fuselage, adjust gear a.M3x6 b.M3x10 GAUI Motor Assembly - 2 a.M3x6 b.M3x6 b.M3x6 a.M3x6...

  • Page 13: Assembling Mixing Arms

    GAUI Assembling Mixing Arms a.M3x32 d.M3x6 b.W3.1x4.6x0.6 c.N3x5.5L c.N3x5.5L d.M3x6 b.W3.1x4.6x0.6 #D #E d.M3x6 a.M3x32 FES main rotor axis Main Blade Grips. GAUI Control Linkages Assembly 63.1mm 50mm linkages to adjust)
  • Page 14 GAUI Tail Rotor Assembly a.M3x10 e.M3x3 b.W3.1x5.5x1.1 f.M3x16 a.M3x10 g.N3x5.5L c.P3x4x9.5 d.M3x18 e.M3x3 f.M3x16 g.N3x5.5L b.W3.1x5.5x1.1 e.M3x3 c.P3x4x9.5 d.M3x18 GAUI Adjust Gear Mesh and Tail Fin Assembly a.M3x6 a.M3x6 b.Ø3x8 1. Install tail tube set into aligned to fuselage. b.Ø3x8 3.
  • Page 15 GAUI Servo Horns Assembly a.M2x12 b.N2x4 After assembly of ball links and b.N2x4 a.M2x12 GAUI Swashplate Guide and Main Blades Assembly a.M2x5 b.M4x23 c.W4.2x8x0.4 d.N4x7L a.M2x5 b.M4x23 c.W4.2x8x0.4 #A&#B d.N4x7L...
  • Page 16 GAUI Checking Servo Travel Direction Mode 1 Mode 2 Mode 1 Mode 2 Mode 1 Mode 2 AIL - downward, PIT - downward, ELE - upward Mode 1 Mode 2 Mode 1 Mode 2...
  • Page 17 GAUI Throttle Curve and Pitch Curve Normal Flight Freestyle/Aggresive 100% 100% 92.5% 92.5% Throttle Curve Point-L Point-1 Point-2 Point-3 Point-4 Point-5 Point-L Point-1 Point-2 Point-3 Point-4 Point-5 Normal Flight Freestyle/Aggressive 100% 100% 66.5% 66.5% Pitch Curve 48.5% 16.5% Point-L Point-1 Point-2 Point-3...
  • Page 18 GAUI 6. Make sure main blades are well balanced (1-1).
  • Page 19 GAUI After Flight Check no abnormal wear. (Please refer 4-13) GAUI Thoroughly Maintenance If found any abnormal, please replace new bearings are correct.

  • Page 20: Unpacking Main Gear

    GAUI Unpacking and Replacing Main Axis (M3x32) (M2x5) (M3x3) 208503 (M3x16) GAUI Unpacking Main Gear 1. To replace main gear, please refer (M3x6) (M3x6) Marks on one-way bearing facing downward (M3x6)
  • Page 21 GAUI Disassembling Main Rotors Bigger inner race (M3x10) (M4x10) (B6x13x5) (T6x12x4.5) (B6x13x3.5) (M4x10) of spindle to meet your requirements. GAUI Disassembling front end of tail shaft 0.1mm...

  • Page 22: Disassembling Tail Gear Box

    GAUI Disassembling Tail Gear Box 1. Unpack M3x10 screws 2. Unpack M3x4.M3x6 screws 3. Unpack 2x8 screws 4. Unpack M3x12 screws Ø (N3x5.5L) (B12x18x4) (M3x4) (M3x6) (ø2x8) (M3x10) (M3x6) (M3x4) (F5x10x4) (M3x10) (M3x12) (M3x6) GAUI Disassembling Tail Rotors 1. Unpack M3x16 screws 2.
  • Page 23 GAUI Exploded View of Main Rotor head 208301 208302 208875 208874 208781 208752 208781 208755 208781 208871 208504 208343 208872 208782 208906 208902 208341 208912 208751 208869 208781 208342 208404 208875 208345 208902 208912 208781 208906 208751 208343 208781 208906...
  • Page 24 GAUI Parts List of Main Rotor Head Ball Bearings Pack (6x13x5)x4 Ball Bearings Pack (6x13x3.5)x4 Ball Bearings Pack (3x6x2.5)x4 Stainless (4.8mm) Balls (Long stand x5pcs, Stainless (4.8mm) Balls (Long stand x4pcs, Nylon Lock Nut (N4x7L)x10pcs Black (M4x23)x10pcs Ball Links Pack (4.8mm)
  • Page 25 GAUI Exploded View of Swashplate and Main Gear 208855 208360 208352 208876 208903 208761 208355 208909 208883 208852 208859 208760 208901 208855 208356 208859 208359 208381 208760 208753 208761 208881 208868 208358 208368 208864 208352 208355 208356 208358 208359 208360...

  • Page 26: Exploded View Of Fuselage

    GAUI Exploded View of Fuselage 208865 208382 208703 208855 208865 208361 208858 208344 208858 208858 208855 208858 208402 208858 208344 208863 208890 208858 208402 208703 208855 208858 208858 208855 208856 208858 208855 208863 208362 208871 208402 208858 208702 208785 208865...

  • Page 27: Parts List Of Fuselage

    GAUI Parts List of Fuselage X5 Stiffening Plates and Mounts for electronics Spacer (3x6x4) x8pcs Black (M3x16)x10pcs Socket Set Screw (M3x3)x10pcs X5 Brace Set...
  • Page 28 GAUI Exploded View of Tail Rotor 208868 208756 208864 208781 208908 208865 208369 208363 208757 208950 208756 208851 208868 208851 208756 208369 208864 208782 208369 208920 208865 208868 208950 208908 208757 208781 208756 208868 208366 208321 208922 208858 208906 208787...
  • Page 29 GAUI Parts List of Tail Rotor X5 Fin and Tail Set Flange Bearings (F5x10x4)x2 Bearings (4x9x4)x2 Bearings (T4x9x4)x2 Bearings Pack (12x18x4)x3 Stainless (4.8mm) Balls (Long stand x5pcs, Black (3x8)x10pcs Black (M3x16)x10pcs Socket Set Screw (M3x3)x10pcs Nylon Lock Nut (N3x5.5L)x10pcs Ball Links Pack (4.8mm)

  • Page 30: General Parts List

    GAUI General Parts List...
  • Page 32 GAUI MADE IN TAIWAN...

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