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OPERATOR'S
MANUAL &
PARTS LIST
Beginning with Serial Number: 683082
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel. Damage to the machine or to
other property could occur as well. You must have training in the operation of this machine
before using it.
All directions given in this book are as seen from the operator's position at the rear of the machine.
Part No.
American-Lincoln
ATS 46/53 Battery
American-Lincoln
Technology
2004
American-Lincoln
ATS 46/53 BATTERY
SWEEPER/SCRUBBER
®
ISO 9001
U L
®
#
FILE A2287
USA
Printed in the
1-1
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Related Manuals for Alto ATS 46/53
Summary of Contents for Alto ATS 46/53
- Page 1 You must have training in the operation of this machine before using it. All directions given in this book are as seen from the operator's position at the rear of the machine. Part No. American-Lincoln ATS 46/53 Battery American-Lincoln Technology 2004 American-Lincoln...
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Page 2: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS ... 1-5 MACHINE DIMENSIONS ... 1-7 STANDARD HARDWARE & TORQUE VALUES ... 1-8 HYDRAULIC TORQUE REQUIREMENTS ... 1-9 DECIMAL - METRIC CONVERSION TABLE ... 1-10 MACHINE PREPARATION ... 1-11 SAFETY INSTRUCTIONS ... 1-12 OPERATION OF CONTROLS AND GAUGES ... 1-15 LIGHT SWITCH ... -
Page 3: American-Lincoln
REAR SQUEEGEE (46”) ... 2-32 SCRUB DECK (53”) ... 2-34 SIDE SQUEEGEES (53”) ... 2-40 REAR SQUEEGEE (53”) ... 2-42 SQUEEGEE LIFT ... 2-44 SWING SQUEEGEE SUPPORT ... 2-46 SOLUTION TANK ... 2-48 SOLUTION FEED ... 2-50 American-Lincoln ATS 46/53 Battery TABLE OF CONTENTS... - Page 4 TABLE OF CONTENTS RECOVERY TANK ... 2-52 RECOVERY DRAIN SYSTEM ... 2-56 FRONT BUMPER ... 2-57 FRONT WHEELS ... 2-58 WHEEL WELL FLAP ... 2-59 REAR (DRIVE) WHEEL ASSEMBLY ... 2-60 BRAKE PEDAL/PARKING BRAKE ... 2-62 ACCELERATOR/FLOOR PANEL ASSEMBLY ... 2-66 FRAME ...
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Page 5: Specifications
Hopper Temperature Light (OPTION) Solution Low Light Hopper Up/Down Dump Door Open/Closed American-Lincoln ATS 46/53 Battery 46 Inches (116.84 cm) or 53” (134.62cm) 60 Inches (152.40 cm) 6 Inches (15.24 cm) Right Side 53 Inches (134.62 cm) Only 0 - 4.7 MPH Rack &... -
Page 6: Hopper
SPECIFICATIONS SCRUBBING SYSTEM Brush Size-46” Brush Size-53” Brush Drive Brush Drive Lift Scrub Load SQUEEGEE Vacuum/Squeegee Side Squeegees (2) Squeegee Lift Squeegee Hose TANKS Solution Tank Recovery Tank Solution Metering HOPPER Capacity Dump and Lift Filter Dump Height Reach Into Dumpster SYSTEM FLUID CAPACITIES Fuel Tank Hydraulic System... -
Page 7: Machine Dimensions
MACHINE DIMENSIONS 85.5“ 217.17 cm 78.75“ 200.025 cm 52“ 143.5 cm 27.0“ 50.8“ 68.60 cm 129.03 cm 102.5“ 260.35 cm 25.75“ 25.75“ 65.41 cm 65.41 cm 55.5“ C1694d/0402 140.97 cm American-Lincoln ATS 46/53 Battery... -
Page 8: Standard Hardware & Torque Values
STANDARD HARDWARE & TORQUE VALUES SAE - Grade 5 Grade Screw Size Plated *1/4 5/16 7/16 9/16 C = Coarse Thread F = Fine Thread * = Torque values for #6 through 1/4 are lb./in. All others are lb./ft. Decrease the torque by 20% when using thread lubricant The torque tolerance is ±... -
Page 9: Hydraulic Torque Requirements
1 7-16-12 1 11/16-12 2-12 * O-Ring face seal type end not defined for this tube size. Parts must be lightly oiled with hydraulic fluid. C-2002 American-Lincoln ATS 46/53 Battery HYDRAULIC TORQUE REQUIREMENTS SAE O-Ring Boss End Swivel Thread Size Torque... -
Page 10: Decimal-Metric Conversion Table
DECIMAL-METRIC CONVERSION TABLE DECIMAL-METRIC CONVERSION TABLE Fraction Decimal 0.015625 0.03125 0.046875 0.0625 0.078125 0.09375 0.109375 0.125 0.140625 0.15625 0.171875 0.1875 0.203125 0.21875 0.234375 0.25 0.265625 0.28125 0.296875 0.3125 0.328125 0.34375 0.359375 0.375 0.390625 0.40625 0.421875 0.4375 0.453125 0.46875 0.484375 C-2001 1-10 Millimeter Fraction... -
Page 11: Machine Preparation
PREPARING THE MACHINE FOR OPERATION *Uncrate the machine and carefully remove from skid to prevent damage. *The ATS 46/53 machines that are shipped without batteries have the (+) positive drive motor lead disconected. *Open the battery compartment and connect the (+) positive motor lead to the top terminal post (the wire “P”... -
Page 12: Safety Instructions
SAFETY INSTRUCTIONS THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INIDICATED IN THEIR DESCRIPTIONS: To warn of immediate hazards which will result in severe personal injury or death. To warn of hazards or unsafe practices which could result in severe personal injury or death. To warn of hazards or unsafe practices which could result in minor personal injury. -
Page 13: Overhead Guard
Electrical hazard. Shocks can cause serious personal injury. Unplug the battery before cleaning or servicing. To avoid possible injury or property damage, read the Operator’s Manual before servicing the machine. Authorized personnel should do maintenance and repairs. American-Lincoln ATS 46/53 Battery WARNING position and engage the Wheel Lock. WARNING... - Page 14 SAFETY INSTRUCTIONS WARNING Disconnecting the battery connector with the key switch in the “I” position will cause sparks that could ignite explosive hydrogen gas generated by the batteries. To prevent serious injury or possible property damage, turn Key Switch to “O” position before disconnecting the battery cable from the machine for charging or service. FOR SAFETY, OBSERVE THE FOLLOWING WARNINGS.
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Page 15: Operation Of Controls And Gauges
HORN BUTTON (See Figure 2) The horn button is located on the left side control panel. Push the button to sound the horn. The horn button is always active. American-Lincoln ATS 46/53 Battery OPERATION OF CONTROLS AND GAUGES WET SWEEP LIGHT... -
Page 16: Key Switch
OPERATION OF CONTROLS AND GAUGES SWITCH FWD/REV SWITCH C1631A-batt FIGURE 3 BATTERY HOUR CONDITION METER METER C1633-batt FIGURE 4 SEAT POSITION ADJUSTMENT LEVER TO ADJUST LOCK C-0508a C0508A-2 FIGURE 5 1-16 KEY SWITCH (See Figure 3) The keyed ignition switch is located on the instrument panel to the left of the side broom lever. -
Page 17: Filter Shaker Switch
SERIAL NO. C1700 C1700 FIGURE 8 American-Lincoln ATS 46/53 Battery OPERATION OF CONTROLS AND GAUGES FILTER SHAKER SWITCH (See Figure 6) The filter shaker switch is located on the instrument panel below the ignition switch. This is a momentary switch that will activate the filter shaker motors for 20 to 30 seconds to clear the dust control filter. -
Page 18: Side Broom Lever
OPERATION OF CONTROLS AND GAUGES SIDE BROOM LEVER SIDE BROOM ADJUSTMENT C1641batt FIGURE 9 MAIN BROOM LEVER MAIN BROOM ADJUSTMENT C1642-1batt FIGURE 10 1-18 SIDE BROOM LEVER (See Figure 9) The Side Broom Lever is located to the right of the instru- ment console. -
Page 19: Dust Control Switch
CIRCUT BREAKERS C1642B -batt FIGURE 13 American-Lincoln ATS 46/53 Battery OPERATION OF CONTROLS AND GAUGES DUST CONTROL SWITCH (See Figure 11) The Dust Control Switch is a two position switch located on the instrument panel next to the filter shaker switch. The switch controls the vacuum fan in the dust control system. -
Page 20: Solution Control
OPERATION OF CONTROLS AND GAUGES SOLUTION CONTROL C1716batt SOLUTION CONTROL (See Figure 14) To apply solution to the scrub brushes, pull the solution control lever back until the desired setting is reached. The solution rate is continuously variable from off to approximately 1-3/4 GPM at low and 3 GPM at high. To stop application of solution push forward on the lever until it stops at the “off”... -
Page 21: Warning Bank
The recovery high warning light will illuminate approximately 5 minutes before the recovery tank is full, giving ample time to complete the scrubbing cycle, before the mechanical float shuts off the vacuum to the recovery tank. American-Lincoln ATS 46/53 Battery OPERATION OF CONTROLS AND GAUGES WARNING BANK... -
Page 22: Foot Pedal (Accelerator)
OPERATION OF CONTROLS AND GAUGES PARKING BRAKE BRAKE FOOT PEDAL C1789batt FIGURE 18 FOOT PEDAL (ACCELERATOR) The foot pedal, or accelerator, is located on the right side of the operator compartment floor. The foot pedal provides speed control only. To set the machine in motion, push the forward/reverse switch up or down (see figure 3), then push down on the foot pedal. -
Page 23: Hopper Lift Lever
A switch triggered by the hopper and dump door’s position control the sweeping functions, main broom, side broom, dust control, and filter shaker. The hopper must be down and the dump door open to allow these to American-Lincoln ATS 46/53 Battery OPERATION OF CONTROLS AND GAUGES C1717... -
Page 24: Turn Signal
OPERATION OF CONTROLS AND GAUGES TURN SIGNAL SWITCH TO SIGNAL LIGHTS RIGHT TURN TO TURN ON 4-WAY FLASHER TO SIGNAL LEFT TURN C1702batt TURN SIGNAL - 4-Way (Option) (See Figure 20) The turn signal option is located on the steering column and works as automotive turn signals work, forward on the lever for right and back on the lever for left. -
Page 25: Filter Panel Latch
PUSH LIFT TURN C1722-9706 C1722 FIGURE 23 American-Lincoln ATS 46/53 Battery OPERATION OF CONTROLS AND GAUGES FILTER PANEL LATCH (See Figure 21) LIFT The filter panel is located in the hopper filter compartment REMOVE FILTER and will need to be removed periodically for cleaning or... -
Page 26: Hydraulic Reservoir - Oil Level Sight Gauge
OPERATION OF CONTROLS AND GAUGES HYDRAULIC RESERVOIR LEVEL SIGHT GAUGE C1730 FIGURE 24 MAIN BROOM COMPARTMENT LATCH C0729A/9707 C0729A FIGURE 25 C1699a-batt C1699a-batt FIGURE 26 1-26 HYDRAULIC RESERVOIR LEVEL SIGHT GAUGE (See Figure 24) The sight gauge is located on the inside of the hydraulic reservoir in the engine compartment. -
Page 27: Hopper Door Lever
LIFT TO OPEN C1725A-batt FIGURE 29 American-Lincoln ATS 46/53 Battery OPERATION OF CONTROLS AND GAUGES HOPPER DOOR LEVER (See Figure 27) The hopper door lever is located on the operator’s com- partment and is used to close and open the hopper dump door. -
Page 28: Esp System Operating Instructions
ESP SYSTEM OPERATING INSTRUCTIONS ESP SYSTEM INSTRUMENT PANEL (OPTION) RECYCLING SYSTEM ON/OFF SWITCH C1713/9705 C1713 THE ESP RECYCLING CONTROL PANEL (See Figure 30) THE ESP RECYCLING SYSTEM ON/OFF SWITCH This switch turns the ESP recycling system on and off. The solution control lever must be on “FULL” for ESP operation. SOLUTION LEVEL WARNING LIGHT The solution level warning light will go out when the solution tank is empty. -
Page 29: The Scrubbing System - How It Works
C1728 THE SCRUBBING SYSTEM - HOW IT WORKS There are two scrubbing systems available for the ATS 46/53 machine, the non-recycling or standard scrubbing system and the recycling or ESP scrubbing system. THE NON-RECYCLING OR STANDARD SCRUBBING SYSTEM - HOW IT WORKS During the scrubbing process, detergent solution water from the solution tank is fed to the solution line. -
Page 30: Recovery Tank
ESP SYSTEM OPERATING INSTRUCTIONS THE RECOVERY OR ESP AND AUTOFIL SYSTEM - HOW IT WORKS During the scrubbing process, filtered water from the solution tank is fed to the solution line, where it combines with detergent from the metering pump. This mixture is then fed to the floor where three disc scrubbing brushes work to dislodge soil. -
Page 31: Operating Instructions
SWEEPING AND DUST CONTROL SYSTEMS-HOW THEY WORK ATS 46/53 machines are equipped with a sweeping and dust control system. (See Figure 34) DUST CONTROL C1731 BEFORE STARTING THE MACHINE 1. Set parking brake. 2. Make sure all controls are in the “OFF” position. -
Page 32: Emptying The Debris Hopper
OPERATING INSTRUCTIONS EMPTYING THE DEBRIS HOPPER 1. Remove foot from accelerator and stop the machine. 2. Engage the parking brake. 3. Move the hopper dump door lever to the “CLOSE” position until the door is closed. 4. Move the hopper lift lever to the “RAISE” position until the hopper reaches the desired height. 5. -
Page 33: Helpful Hints For Cleaning Operation
Replace the sweeping broom when the bristles are worn to 3 inch (8cm) length. Replace disc brushes when bristles are reduced to ½ inch (1.3 cm) in length. Replace squeegee rubbers when all usable edges have become American-Lincoln ATS 46/53 Battery HELPFUL HINTS FOR CLEANING OPERATION SIDE AISLES... -
Page 34: Service Chart
SERVICE CHART SERVICE CHART Check items for proper operation. If service is required, please contact an authorized American-Lincoln dealer. For best performance, replace worn parts with genuine American-Lincoln parts. EVERY 8 HOURS or DAILY operation check and clean/adjust if necessary: 1. - Page 35 SERVICE CHART FRONT 1, 5 FRONT 22, 24 4, 18 3, 15 3, 15, 26 Service chart-batt American-Lincoln 1-35 ATS 46/53 Battery...
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Page 36: Service Precautions
SERVICE PRECAUTIONS SERVICE PRECAUTIONS For safety, read and follow the service precautions below. Know the hazards associated with the equipment you are working on to prevent personal injury or damage to equipment. Refer all Maintenance and Service Requirements to Qualified Maintenance Personnel. Do not attempt to Service this Machine until you have read and understand all Safety Warnings associated with the Only authorized personnel should do electrical repairs. -
Page 37: Service Instructions
The frame is supported by two plates located inside the broom doors. The carriage bolts that secure the plates to the frame will need to be loosened. The frame can then be leveled and the bolts re-tightened. American-Lincoln ATS 46/53 Battery SERVICE INSTRUCTIONS 1-37... -
Page 38: Side Broom
SERVICE INSTRUCTIONS SIDE BROOM SERVICE C-0740 C0740 SIDE BROOM The Side Broom sweeping angle is not adjustable. However, the height of the side brooms can be adjusted to compensate as the broom becomes worn from use. Always check and adjust the sweep pattern after changing the side broom. -
Page 39: Hopper Service
Be careful to not damage the filter media while cleaning. The filter can be cleaned with a solution of soap and water. If this cleaning method is used do not use the filter until it has completely dried. American-Lincoln ATS 46/53 Battery FILTER COMPARMENT FILTER... -
Page 40: Replacing The Dust Control Filter
SERVICE INSTRUCTIONS 1/16" SET DOOR FLAP EVEN WITH FLOOR P4488A FIGURE 38 REPLACING THE DUST CONTROL FILTER Change the filter panel when damage is evident. 1. Park the machine on a smooth level surface, turn the key switch to the “O” position and engage the parking brake. -
Page 41: Brakes
2. Adjust parking brake for maximum engagement. 3. With parking brake “off,” check L.H. wheel which should rotate with minimum drag. (Not completely free) 4. Adjust R.H. brake to provide minimum drag when released. American-Lincoln ATS 46/53 Battery BRAKE PEDAL PIVOT BRAKE PEDAL BRAKE PEDAL LINK... -
Page 42: General Machine Maintenance
GENERAL MACHINE MAINTENANCE FILL HYDRAULIC RESERVOIR C1691A FIGURE 40 CLEANING THE HYDRAULIC SYSTEM 1. Put a drop cloth on the floor. 2. Drive the machine onto the drop cloth. 3. Set the parking brake. 4. Open the seat compartment. 5. Put a container under the reservoir drain to catch the reservoir fluid. 6. -
Page 43: Replacing The Scrub Brush
If the detergent pump does not operate at this time, a further electrical or mechanical check is required (see Electrical Troubleshooting Guide or Detergent Pump Troubleshooting). American-Lincoln ATS 46/53 Battery GENERAL MACHINE MAINTENANCE FIGURE 42 1-43... -
Page 44: Recycling Pump Esp System
GENERAL MACHINE MAINTENANCE RECYCLING PUMP ESP SYSTEM The recycling pump is located under the seat. The pump is electric and except for daily cleaning of the pump intake screens, it requires no regular maintenance. RECYCLING PUMP STORAGE Always drain pump for extended storage, especially when freezing temperatures may be encountered. REAR SQUEEGEE The squeegee will require service when the inner edges of the blades become round with wear, impairing the wiping action or water pickup. -
Page 45: Battery
NEVER allow the soda solution to enter the cells. This will permanently destroy the battery’s recharging capabilities. COVER OPEN C1737batt American-Lincoln ATS 46/53 Battery GENERAL MACHINE MAINTENANCE WARNING BATTERY FIGURE 50 C1737batt 1-45... -
Page 46: Parts List Legend
PARTS LIST LEGEND ADJ.SP CAPT.SL CAPT.WG FIL.HM HIHD HSHC HSFHC MHHC SHTB WELD -KCP -FDP -HDP -COP C-2004 1-46 ABBREVIATIONS - SCREWS = Adjusting Screw = Adjusting Plunger Screw = Binding Head Machine Screw = Button Head Socket Screw = Captivated Slotted Screw = Captivated Wing Screw = Flat Head Machine Screw = Filister Head Machine Screw... -
Page 47: General Troubleshooting
American-Lincoln ATS 46/53 Battery c t i . s t . y l o l f t u l e i l . l o & o l f o l f GENERAL TROUBLESHOOTING c t i . - Page 48 GENERAL TROUBLESHOOTING Machine Runs, l l i But Will Not Move on Level Ground c i l 1-48 t u l i l r c i l . e l c i l . c t c i l l i o c i l l i o c i l...
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Page 49: Ordering Parts
1. Use the model number, catalog number, and serial number when ordering. 2. Give the part number, description, and quantity of parts needed. 3. Give shipping instructions for either freight, UPS, or parcel post. American-Lincoln ATS 46/53 Battery FRANCE ALTO France S.A. B.P. 44, 4 Place d’Ostwald 67036 Strasbourg Cedex 2 Tel.: +33 3 88 28 84 00...