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Alto 114RS SWEEPER Operator's Manual

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E
Operator's Manual
Beginning with
Serial No. 350661
READ THIS BOOK!
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to:
Part No. 2-86-00176
981203
AMERICAN-LINCOLN
TECHNOLOGY
Alto U.S., Inc., 1100 Haskins Road, Bowling Green, Ohio 43402
1996 American-Lincoln Technology®
114RS
SWEEPER
ISO 9001
U L
®
#
FILE A2287
Printed in the USA

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  • Page 1 AMERICAN-LINCOLN TECHNOLOGY Operator's Manual Beginning with Serial No. 350661 READ THIS BOOK! This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your machine could result in injury to you or to other personnel;...

  • Page 2: Table Of Contents

    MACHINE DIMENSIONS ... 1-3 MACHINE SPECIFICATIONS ... 1-4 STANDARD HARDWARE & TORQUE VALUES ... 1-6 DECIMAL-METRIC CONVERSION TABLE ... 1-7 SAFETY PRECAUTIONS ... 1-8 MACHINE PREPARATION ... 1-10 MACHINE CONTROLS ... 1-11 KEY SWITCH ... 1-11 HORN BUTTON ... 1-11 HOUR METER ...
  • Page 3 TABLE OF CONTENTS TABLE OF CONTENTS - CHAPTER 2 ... 2-1 MAIN BROOM ... 2-2 SIDE BROOMS ... 2-4 DOORS, FLAPS AND SEALS ... 2-6 SIDE COVER AND BATTERY PAN ... 2-8 HOPPER ... 2-9 FORWARD/REVERSE PEDAL ... 2-10 CONSOLE ASSEMBLY ... 2-12 FILTER SYSTEM ...

  • Page 4: Machine Dimensions

    MACHINE DIMENSIONS 56.6" 143.5 cm 47.0" 119.4 cm 36.4" C0459 92.4 cm American-Lincoln Technology 114 RS Operator’s Manual...

  • Page 5: Machine Specifications

    MACHINE SPECIFICATIONS SWEEPING PATH Width TRAVEL SPEED Forward Reverse TURNING RADIUS Right Left U-turn Clearance DIMENSIONS Length Width Height WEIGHT Standard Machine With 228 A.H. Batteries With 330 A.H. Batteries TIRES Type Rear Front BATTERIES Two 36 VDC Battery Package Options 228 A.H.
  • Page 6 MAIN BROOM Broom bristle mounted in a polycore tube with helical pattern bristle tufted in six double rows. Length Broom Size Broom bristle Length SIDE BROOMS Polypropylene bristles mounted in a 1.25-inch (3.17-cm) thick marine grade varnished hardwood plate. Broom Size HOPPER Equipped with dolly wheels and handle.

  • Page 7: Standard Hardware & Torque Values

    STANDARD HARDWARE & TORQUE VALUES SAE - Grade 5 Grade Screw Size Plated *1/4 5/16 7/16 9/16 C = Coarse Thread F = Fine Thread * = Torque values for #6 through 1/4 are lb./in. All others are lb./ft. Decrease the torque by 20% when using thread lubricant The torque tolerance is ±...

  • Page 8: Decimal-Metric Conversion Table

    DECIMAL METRIC CONVERSION TABLE DECIMAL DECIMAL FRACTION MILLIMETER FRACTION MILLIMETER C-2001/9907 American-Lincoln Technology 114 RS Operator’s Manual...

  • Page 9: Safety Precautions

    SAFETY PRECAUTIONS THE FOLLOWING STATEMENTS ARE USED THROUGHOUT THIS MANUAL AS INDICATED IN THEIR DE- SCRIPTIONS: To warn of immediate hazards which will result in severe personal injury or death. To warn of hazards or unsafe practices which could result in severe personal injury or death. To warn of hazards or unsafe practices which could result in minor personal injury.
  • Page 10 Be careful when operating the machine on a ramp or incline. Always move slowly on a ramp. Do not turn this machine on a ramp. Do not stop and leave this machine on a ramp. Stop and leave this machine on a level surface. When you stop the machine, put the power switch in the “OFF” To prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or loading Lead acid batteries generate gases, which can cause an explosion.

  • Page 11: Machine Preparation

    MACHINE PREPARATION C0458 FIGURE 1 YOUR 114 RS BATTERY MACHINE HAS BEEN SHIPPED COMPLETE, BUT DO NOT ATTEMPT TO OPERATE WITHOUT READING THE FOLLOWING INSTRUCTIONS. Uncrate the machine and remove all packing material. Inspect the machine for possible shipping damage. Install brooms, as outlined in the Service Instructions Section of this manual.

  • Page 12: Hour Meter

    SIDE BROOMS LEVER HOUR METER LIGHT SWITCH FILTER SHAKER SWITCH HORN LOW BATTERY LIGHT WHEEL LOCK C0461 KEY SWITCH - See Figure 2 The Key Switch turned to the right, the “ON” position, will provide power to all Sweeper systems. HORN BUTTON - See Figure 2 The horn button is active only when the key switch is “on”.

  • Page 13: Wheel Lock

    MACHINE CONTROLS NEUTRAL REVERSE P4066 FOOT PEDAL-See Figure 3 The accelerator and directional control foot pedal is located on the floor of the operator’s area. The accelerator and directional control pedal controls the machine direction, travel speed and dynamic braking. If the machine stops due to an electrical system overload in the power panel controller, allow the pedal to return to the neutral position.

  • Page 14: Side Broom Switch

    MAIN BROOM LIFT LEVER MAIN BROOM SWEEP FLOAT American-Lincoln Technology 114 RS Operator’s Manual MAIN BROOM LIFT LEVER - See Figure 5 The main broom lift lever is located on the right side next to the driver’s seat. To lower the main broom, grasp the lever, move it to the left to clear the locking notch and pull back to the first or second notch.

  • Page 15: Starting

    OPERATING INSTRUCTIONS C0470 PRE-START CHECKLIST - See Figure 8 1. Check controls for proper operation 2. Make sure all controls are in the “Off” position 3. Be sure accelerator / directional control pedal is in the neutral position. 4. Check all Dust flaps for damage or wear. 5.

  • Page 16: Post Operation Checklist

    P4134/0001 P4134 HELPFUL HINTS FOR SWEEPING - See Figure 9 Here are some suggestions to keep in mind while sweeping. 1. Plan your sweeping in advance. Try to arrange long runs with minimum stopping and starting. 2. Pick up large debris before sweeping with the Machine. 3.

  • Page 17: Service Chart

    SERVICE CHART 3,10 C0474 Check items for proper operation. If service is required, please consult your Clarke/American-Lincoln Authorized Distributor: EVERY 8 HOURS or DAILY 1. All flaps for wear or damage. 2. Wheel Lock for proper operation. 3. Main Brooms for wear or damage. 4.
  • Page 18 For service assistance, consult your local Clarke/American-Lincoln Distributor. For best performance, replace worn parts with genuine Clarke/American-Lincoln parts. Refer all Maintenance and Service Requirements to Qualified Maintenance Personnel. Do not attempt to Service this Machine until you have read and understand all Safety Warnings associated with the equipment you are working with.

  • Page 19: Service Instructions

    SERVICE INSTRUCTIONS C0477a MAIN BROOM SERVICE INSTRUCTIONS TO CHECK THE MAIN BROOM SWEEP PATTERN Check the main broom sweep pattern after changing the broom or when poor sweeping performance is encountered while sweeping. While the machine is not moving, lower the main broom to the SWEEP position and let machine sweep in one spot for a short period.

  • Page 20: To Check The Side Broom Sweep Pattern

    FLOOR CONTACT AREA C0472 SIDE BROOMS SERVICE INSTRUCTIONS The Side Brooms Sweeping angle is not adjustable however the height of the side brooms can be adjusted to compensate for wear as the brooms become worn from use. Two access panels need to be removed to make the Side Broom Height adjustment.

  • Page 21: To Clean The Filter Baffle

    SERVICE INSTRUCTIONS DUST CONTROL SYSTEM SERVICE INSTRUCTIONS The Dust Control system consists of a Filter Baffle and a Panel Filter. The filter baffle is located under the dust control filter and should be checked/cleaned when the hopper is being emptied. The Panel Filter is located in the rear compart- ment behind the seat.

  • Page 22: Flap Instructions

    TO CHANGE THE PANEL FILTER - Cont. Park the sweeper on a smooth level surface, Turn the key switch to the “OFF” position and engage the wheel lock. Disconnect the Battery Connector, which is located next to the seat. Raise the Battery compartment cover and engage the safety latch. Remove the rear cover.

  • Page 23: Battery Service Instructions

    SERVICE INSTRUCTIONS SAFETY LATCH C0471 FIGURE 14 Always engage the safety latch before working under the Battery cover. 2. Disconnect Machine Battery Connector. 3. Raise Battery Cover and engage Safety Latch. (See Figure 14) 4. Insert charging plug into battery receptacle. 5.

  • Page 24: Connection Diagram

    H-SW. SM-SW. HORN MTR.. RT. SIDE BROOM. CON. A BROOM MTR.. BROOM SW. SOL. 3 MTR. VACUUM American-Lincoln Technology 114 RS Operator’s Manual L-SW. BLK. CON. D CON. C SOL. 2 SOL. 4 MTR. SHAKER C0465/9812 CONNECTION DIAGRAM CB-1. CB-4 CB-5 CB-7.

  • Page 25: Schematic Diagram

    SCHEMATIC DIAGRAM 1,1A CB-6 CB-6 CB-1 CB-1 10A. 10A. 20A. MTR. SWITCH SWITCH OPTIONS LIGHT LIGHT SWITCH SWITCH 1-24 36V BATTERY BANK 36V BATTERY BANK CB-2 CB-2 CB-3 CB-3 WHT. DRIVE. 7A,7B BLK. EMERG. STOP EMERG. STOP LOW BATTERY LOW BATTERY SHUT DOWN SHUT DOWN OPTION...

  • Page 26: Hardware Abbreviations

    ADJ.SP CAPT.SL CAPT.WG FIL.HM HIHD HSHC HSFHC MHHC SHTB WELD -KCP -FDP -HDP -COP C-2004 American-Lincoln Technology 114 RS Operator’s Manual HARDWARE ABBREVIATIONS ABBREVIATIONS - SCREWS = Adjusting Screw = Adjusting Plunger Screw = Binding Head Machine Screw = Button Head Socket Screw = Captivated Slotted Screw = Captivated Wing Screw = Flat Head Machine Screw...

  • Page 27: Ordering Parts

    ORDERING PARTS Parts may be ordered from American-Lincoln authorized distributors. Record the information Parts may be ordered from American-Lincoln authorized distributors. Record the information from the American-Lincoln serial number plate to avoid delays in filling your order. from the American-Lincoln serial number plate to avoid delays in filling your order. MODEL NO.

  • Page 28: Table Of Contents - Chapter 2

    Main Broom ... 2-2 Side Brooms and Deflector ... 2-4 Doors, Flaps, & Seals ... 2-6 Side Cover & Battery Pan ... 2-8 Hopper ... 2-9 Forward/Reverse Pedal ... 2-10 Console Assembly ... 2-12 Filter System ... 2-14 Drive Compartment & Seat ... 2-16 Steering &...

  • Page 29: Main Broom

    MAIN BROOM - PARTS LIST KEY NO. PART NUMBER 7-39-00026 8-03-04296 8-81-00166 8-33-09059 2-10-01336 8-41-05076 8-39-00003 8-33-09062 8-70-05291 8-15-01002 7-09-01057 8-16-07344 8-75-01147 7-60-00167 8-60-00161 7-60-00166 0782-110 0775-215 8-03-04295 2-00-03589 8-08-00766 2-00-05259 HARDWARE USED: 2-00-00221 2-00-00530 2-00-02310 2-00-02360 2-00-02616 2-00-00405 2-00-02312 2-00-04936 2-00-01255 2-00-00518...
  • Page 30 H290 H146 H290 H171 H296 C0449/9811 H291 H146 H171 American-Lincoln Technology 114 RS Operator’s Manual MAIN BROOM - EXPLODED VIEW H146 H294 H145 H291 H237 H142 H292 H146 H289 H295 H289 H295 H293 H295 H61 H237 H225 H94 H112 H120 H298 H299 H297...

  • Page 31: Side Brooms

    SIDE BROOMS AND DEFLECTOR- PARTS LIST KEY NO. PART NUMBER 0885-082 0875-134 8-03-04297 8-08-00769 7-25-06035 8-08-03215 8-08-00770 8-31-07012 8-10-00036 8-18-03024 8-41-00049 2-00-04578 2-00-04626 2-00-00263 2-00-04345 8-79-00030 8-90-07431 8-06-05004 2-00-04203 0895-107 2-00-04937 8-21-04054 HARDWARE USED: 2-00-00056 2-00-00519 2-00-00605 2-00-01246 2-00-00221 2-00-00205 2-00-02589 2-00-00594 2-00-00641...
  • Page 32 BLACK WIRE WIRE BLACK WIRE WIRE C0457/0201 American-Lincoln Technology 114 RS Operator’s Manual SIDE BROOMS AND DEFLECTOR- EXPLODED VIEW H72 H15 H204 H120 H115 H136 VIEW SHOWING LOCATION OF TY-WRAP...
  • Page 33 DOORS, FLAPS & SEALS - PARTS LIST KEY NO. PART NUMBER 8-19-08056 8-13-07110 8-13-07108 8-25-08191 8-68-05072 8-25-08190 8-13-07107 8-29-00226 8-25-08186 8-31-07010 8-29-00224 8-29-00225 8-19-08057 8-25-08187 8-41-00044 8-13-07109 8-32-00044 8-25-08188 8-31-07011 8-25-08189 8-27-07110 8-19-08055 2-00-03038 2-00-04190 HARDWARE USED: 2-00-00221 2-00-00594 2-00-00518 H136 2-00-03940 C-0456/9812...
  • Page 34 H136 H136 H15-H72 C0456/9811 American-Lincoln Technology 114 RS Operator’s Manual DOORS, FLAPS & SEALS - EXPLODED VIEW H15-H72 H136 H136...

  • Page 35: Side Cover And Battery Pan

    SIDE COVER & BATTERY PAN C455a/9811 KEY NO. PART NUMBER 0875-105 0875-103 8-51-05016 7-90-07286 7-90-07286 8-16-07413 8-16-07414 C-0455a/9811 DESCRIPTION Battery (12 volt) Battery (6 volt) Battery Pan Wire - Battery (12 volt) Wire - Battery (6 volt) Side Cover Side Cover American-Lincoln Technology 114 RS Operator’s Manual...

  • Page 36: Hopper

    C0450B-9811 KEY NO. PART NUMBER 8-32-06101 8-31-06082 8-70-05290 8-89-08066 8-41-00060 HARDWARE USED: 2-00-00585 2-00-00530 2-00-04936 H150 2-00-00211 C-0450/9812 American-Lincoln Technology 114 RS Operator’s Manual H150 DESCRIPTION Hopper Handle Axle Wheel Latch Nut, Hex. 5/16-18 x .500 x .265 Lock Washer, 5/16 HS Med. Nut, 1/2-13 Fiber Lock Screw, 5/16-18 x 1.750 HHC HOPPER...

  • Page 37: Forward/Reverse Pedal

    FORWARD/REVERSE PEDAL - PARTS LIST KEY NO. PART NUMBER 8-08-00764 8-55-00032 7-08-00592 8-16-00025 0875-113 7-03-04137 8-14-01006 8-42-05135 2-95-01999 7-66-00147 HARDWARE USED: 2-00-00221 2-00-00594 2-00-03702 2-00-00208 2-00-01770 2-00-00530 2-00-00585 2-00-00402 2-00-00518 2-00-01676 H232 2-00-04909 H300 2-00-00767 C-0453/9812 2-10 DESCRIPTION Bracket, Pedal Mounting Pedal, Forward/Reverse Bracket, Pedal Mounting (Black) Centering Device...
  • Page 38 C0453/9812 American-Lincoln Technology 114 RS Operator’s Manual FORWARD/REVERSE PEDAL - EXPLODED VIEW H300 H300 H232 2-11...

  • Page 39: Console Assembly

    CONSOLE ASSEMBLY - PARTS LIST KEY NO. PART NUMBER 8-33-05149 8-52-00166 8-52-00165 8-41-05078 7-31-06065 2-95-04689 8-10-00036 7-60-00160 7-09-01057 0895-108 7-13-07130 HARDWARE USED: 2-00-00641 2-00-00225 2-00-00409 2-00-00530 2-00-00644 2-00-00216 2-00-00402 2-00-00596 2-00-00222 2-00-03382 H126 2-00-03466 H149 2-00-01803 H150 2-00-00211 H151 2-00-00213 H244 2-00-05297 C-0460/9812...
  • Page 40 CONSOLE ASSEMBLY - EXPLODED VIEW H244 H150 H126 H149 FRAME C0460/9811 H151 American-Lincoln Technology 2-13 114 RS Operator’s Manual...

  • Page 41: Filter System

    FILTER SYSTEM - PARTS LIST KEY NO. PART NUMBER 8-24-04074-1 8-24-04074-2 8-55-08114 7-58-05278 7-03-04135 8-48-00019 8-23-00013 8-08-00796 0882-062 8-16-07406 0860-624 8-89-04019 8-80-05038 2-00-05183 2-00-03589 8-29-00229 8-29-00228 8-90-07430 8-23-03068 HARDWARE USED: 2-00-00221 2-00-00641 2-00-03702 2-00-00530 2-00-00644 2-00-00518 2-00-03575 2-00-00263 H151 2-00-00213 H287 2-00-00264 H288...
  • Page 42 H151 FRAME MOTOR FACE SHAKER PLATE PIVOT C0452/9811 American-Lincoln Technology 114 RS Operator’s Manual FILTER SYSTEM - EXPLODED VIEW H15 H26 H27 H26 LOCTITE ALL SET SCREWS .75 .12 SHAKER MOTOR AND WEIGHT INSTALLATION 4.25 .12 H287 H288 2-15...
  • Page 43 DRIVE COMPARTMENT & SEAT - PARTS LIST KEY NO. PART NUMBER 8-52-00161 8-32-00045 8-52-00159 8-69-00022 7-72-05005 7-03-04114 7-50-05151 8-21-04050 8-68-05072 7-82-00037 8-08-00763 8-50-00014 2-00-04115 HARDWARE USED: 2-00-00049 2-00-00208 2-00-00221 2-00-00222 2-00-00409 2-00-00426 2-00-00518 2-00-00519 2-00-00530 2-00-00594 2-00-00605 2-00-00641 2-00-00644 2-00-01246 2-00-03702 C-0454/0903 2-16...
  • Page 44 H12-H9 H10-H11 American-Lincoln Technology 114 RS Operator’s Manual DRIVE COMPARTMENT & SEAT - EXPLODED VIEW 1 13 C0454/0903 2-17...
  • Page 45 STEERING & DRIVE - PARTS LIST KEY NO. PART NUMBER 0885-081 8-58-05272 8-58-05268 8-57-05022 7-57-05032 7-25-06031 7-70-05158 7-37-00001 8-70-05292 7-89-08083 7-13-05065 2-00-05159 8-81-00167 8-30-05160 8-25-08192 8-32-09008 8-31-07013 8-90-07431 2-00-04203 2-00-00868 HARDWARE USED: 2-00-00205 2-00-00203 2-00-00594 2-00-00641 2-00-00225 2-00-00409 2-00-00530 2-00-00402 2-00-02310 2-00-02360 2-00-00518...
  • Page 46 H44-H84 FRAME C0448/9811 American-Lincoln Technology 114 RS Operator’s Manual STEERING & DRIVE - EXPLODED VIEW FRAME H238 H244 H197 H178 H254-H53-H52 H178-H44 H230-H136 H230-H136 H204 H43-H44-H38 H72-H25 H253 H129-H119 2-19...

  • Page 47: Wheel Lock

    WHEEL LOCK - PARTS LIST KEY NO. PART NUMBER 8-55-08130 8-08-00771 8-10-00035 7-76-00102 8-03-09024 8-75-01196 8-33-09087 2-95-04689 0797-041 7-09-01057 8-41-05080 7-39-00017 2-00-05394 2-00-05226 2-00-05024 8-25-06011 HARDWARE USED: 2-00-00203 2-00-00205 2-00-00208 2-00-00225 2-00-00233 2-00-00409 2-00-00518 2-00-00530 2-00-00594 2-00-00641 2-00-00644 2-00-02310 H282 2-00-02562 2-00-03382 2-00-03702...
  • Page 48 DRIVER COMPARTMENT FRAME PART H282 H286 INSIDE C0447/9811 American-Lincoln Technology 114 RS Operator’s Manual WHEEL LOCK - EXPLODED VIEW H286 H284 FRAME PARTS H285 H283 2-21...

  • Page 49: Power Panel

    POWER PANEL - PARTS LIST KEY NO. PART NUMBER 8-52-00164 8-52-00160 0875-101 8-06-05004 7-64-00025 7-64-00022 0782-127 2-00-04825 0775-159 8-90-07429 7-09-01046 7-28-00001 8-11-00044 8-11-00051 2-00-04952 0895-107 8-79-00098 8-31-06078 HARDWARE USED: 2-00-00039 2-00-00049 2-00-00208 2-00-00221 2-00-00409 2-00-00426 2-00-00518 2-00-00519 2-00-00530 2-00-00585 H165 2-00-00589 2-00-00594 2-00-00605...
  • Page 50 H233 H72 H27 H126 H165 C0451-9811 American-Lincoln Technology 114 RS Operator’s Manual POWER PANEL - EXPLODED VIEW H43 H44 H165 H9 H12 16 ON (+) TERMINAL ONLY FRAME 2-23...

  • Page 51: Instrument Panel

    INSTRUMENT PANEL - PARTS LIST KEY NO. PART NUMBER 8-48-05023 8-82-00045 2-00-04514 8-82-00030 8-18-00389 7-48-05024 8-82-00044 8-64-00007 8-18-00388 8-82-00041 8-11-00044 2-00-04757 C-0463/9811 2-24 DESCRIPTION Hour Meter Momentary Switch Plug, Hole Switch Decal, Instrument Panel Battery Condition Meter Switch Circuit Breaker, 10 amp Decal, Instrument Panel Switch Boot...
  • Page 52 INSTRUMENT PANEL - EXPLODED VIEW C0463/9811 American-Lincoln Technology 2-25 114 RS Operator’s Manual...

  • Page 53: Decals

    DECALS - PARTS LIST KEY NO. PART NUMBER 6< 8< 9< 10< 11< 12< 13< 14< 15< 8-18-00531 8-18-00527 8-18-00524 8-18-00524 8-50-05055 8-50-05055 2-00-04115 ~Part of Control Decal Kit 0760-865 <Part of Warning Decal Kit 0760-867 C0476a/1003 2-26 DESCRIPTION Parking Brake Circuit Breaker Panel Left Side Dash Main Broom...
  • Page 54 DECALS - EXPLODED VIEW C0476a/1003 American-Lincoln Technology 2-27 114 RS Operator’s Manual...

  • Page 55: Table Of Contents - Chapter 3

    TABLE OF CONTENTS - CHAPTER 3 Back-up Alarm ... 3-2 Battery Option ... 3-4 Broom Option ... 3-5 Head & Taillight Option ... 3-6 Overhead Guard Option ... 3-7 Amber Strobe Light Option ... 3-8 Strobe Light Option For Overhead Guard ... 3-9 Low Battery Shutdown Option ...
  • Page 56 BACK-UP ALARM - PARTS LIST KEY NO. PART NUMBER 8-75-01120 7-82-00023 8-32-09009 8-64-00007 8-11-00044 2-00-03418 2-00-04479 3-61-00193 2-00-04626 2-00-04578 3-61-00189 2-00-04282 2-00-04345 2-00-04742 2-00-00221 2-00-00594 2-00-01490 2-00-03702 2-00-00624 2-00-00455 2-00-05063 2-00-00518 C0485 OPTION 0880-580 DESCRIPTION Spacer Switch Back-Up Alarm Circuit Breaker, 10 amp Boot Terminal Connector, 3-Way...
  • Page 57 *NOTE: USED ONLY WITH STROBE OPTION C0485/9805 American-Lincoln Technology 114 RS Operator’s Manual BACK-UP ALARM - EXPLODED VIEW CB-8 RED WIRE TB-2 NEG. SWITCH...

  • Page 58: Battery Option

    BATTERY OPTIONS KEY NO. PART NUMBER 0875-105 0875-106 0875-102 7-90-07286 7-75-01142 C455a/9811 KEY NO. PART NUMBER 0875-103 0875-104 0875-102 7-90-07286 C455c/9811 C455a/9811 DESCRIPTION Battery (12 Volt) Battery (12 Volt Dry) Connector Assembly Battery Connectors Battery Spacer DESCRIPTION Battery (6 Volt Wet) Battery (6Volt Dry) Connector Assembly Battery Connectors...

  • Page 59: Broom Option

    C0486 KEY NO. PART NUMBER 8-08-03215 8-08-03231 8-08-03216 8-08-03222 8-08-03223 8-08-03230 C0486 American-Lincoln Technology 114 RS Operator’s Manual BROOM OPTIONS DESCRIPTION Side Broom, Poly Side Broom, Nylon Main Broom, Proex Main Broom, Nylon Main Broom, Hi Density Nylon Main Broom, Proex and Wire...

  • Page 60: Head And Taillight Option

    HEAD & TAILLIGHT OPTION LT. INST. PANEL FRONT BUMPER C0482 KEY NO. PART NUMBER 8-82-00027 7-40-05031 7-40-05032 7-08-00557 7-29-00174 7-08-00790 2-00-04282 2-00-04281 2-00-04479 3-61-00193 3-61-00189 2-00-04626 2-00-04578 2-00-04345 2-00-00203 *Replacement bulb: 2-00-05338 C0482 EXISTING KEY SW. ( BACK VIEW) RT. INST. PANEL BAT..
  • Page 61 CB-8 * NOTE: USED ONLY WITH BACK-UP ALARM KEY NO. PART NUMBER 8-64-00007 8-11-00044 8-81-00169 2-00-00491 8-40-05036 8-40-05020 3-61-02014 2-00-03418 3-61-00193 2-00-04626 2-00-04578 3-61-00189 2-00-04282 2-00-04345 2-00-04479 2-00-00512 2-00-00605 2-00-02310 2-00-02360 2-00-03061 2-00-00223 C0481/9403 American-Lincoln Technology 114 RS Operator’s Manual STROBE LIGHT W/O OHG 14 * C0481...

  • Page 62: Overhead Guard Option

    OVERHEAD GUARD OPTION C-0560/9802 KEY NO. PART NUMBER 8-30-05162 8-30-05161 8-30-05174 2-00-05134 2-95-04182 2-00-00233 2-00-00402 2-00-02312 2-00-00240 C-0560 OPTION 0880-587 DESCRIPTION Leg, L.H. Lg, R.H. Overhead Guard Top Weld Plug Button Fiber Nut Screw, 3/8-16 x 1.000 HHC Flat Washer, .750 x .390 x .094 Lock Washer, 1/2 HS Med.
  • Page 63 C-0561/9802 KEY NO. PART NUMBER 2-00-04282 3-61-00189 2-00-04578 2-00-04626 3-61-00193 8-40-05036 8-58-05020 8-58-05228 8-20-06036 2-00-01915 2-00-05261 2-00-03418 2-00-01246 2-00-03063 2-00-00205 2-00-00518 C-0561 American-Lincoln Technology 114 RS Operator’s Manual STROBE LIGHT W/OVERHEAD GUARD DESCRIPTION Terminal Wire, #16 AWG. (Black) Terminal, Male Bullet Terminal, Female Bullet Wire, #16 AWG.

  • Page 64: Low Battery Shutdown Option

    LOW BATTERY SHUTDOWN OPTION KEY NO. PART NUMBER 7-64-00023 8-08-00748 7-40-05030 8-18-00390 2-00-01128 3-61-00193 3-61-00189 2-00-04708 2-00-03418 2-00-04479 2-00-04345 2-00-03059 2-00-00039 2-00-00519 2-00-00605 2-00-00512 C-0483/9403 3-10 (NC) (NO) LT. INST. PANEL ROUTE ALL WIRING & TIE TO EXISTING HARNESS USING TYE RAPS ITEM 11 C0483 OPTION 0880-583...

  • Page 65: Emergency Stop Option

    E X IS T IN G S O L . 3 A WIRE 1D WIRE 39 SOL. SOL. KEY NO. PART NUMBER 2-00-04825 0775-159 2-00-04719 7-18-00191 7-82-00034 2-00-01128 2-00-04716 2-00-04859 2-00-04284 2-00-04282 3-61-00095 3-61-00193 3-61-00189 2-00-04345 2-00-00594 2-00-03702 2-00-00518 2-00-00078 C-0484/9403 American-Lincoln Technology 114 RS Operator’s Manual...

  • Page 66: Vac Wand Option

    VAC WAND OPTION - PARTS LIST KEY NO. PART NUMBER 8-52-00171 8-03-00053 8-65-00047 8-29-00242 8-03-00054 8-05-02022 8-31-06069 7-64-00025 2-00-03974 2-74-00059 7-13-07097 0261-031 0261-025 0261-033 8-05-01001 0782-117 7-58-05213 7-75-01128 2-22-00003 8-16-07362 8-68-05082 8-68-05083 8-23-03069 8-23-03070 8-23-03071 2-00-04859 2-00-04708 2-00-05183 2-00-04714 3-61-00096 2-00-04345 7-18-00121 7-18-00227...
  • Page 67 VAC. VAC WAND SWITCH C-0559/9805 American-Lincoln Technology 114 RS Operator’s Manual VAC WAND OPTION - EXPLODED VIEW CB - 9 NOTE: DECAL LOGOS ARE CENTERED ON PANEL POST TB-1 POST TB-1 THESE WIRES (24“ LONG) SHOULD BE TIES TO BATTERY CABELS WITH ITEM #32 TO ALLOW REMOVAL OF BACK PANEL 3-13...
  • Page 68 SEAT SAFETY SWITCH - PARTS LIST KEY NO. PART NUMBER 0875-126 2-00-04531 2-00-04536 0882-069 2-00-00491 8-82-00064 2-00-04345 2-00-04873 C0986 3-14 OPTION 0880-669 DESCRIPTION Wire Assy., Seat Switch Terminal, .25 Fisco Male Terminal, .25 Fisco Female Controller Grommet Seat Switch Tye-Raps Clamps American-Lincoln Technology 114 RS Operator’s Manual...
  • Page 69 SEAT SAFETY SWITCH - EXPLODED VIEW C0986/0903 American-Lincoln Technology 3-15 114 RS Operator’s Manual...

  • Page 70: Drive Motor Service Parts

    DRIVE MOTOR SERVICE PARTS KEY NO. PART NUMBER 2-60-02284 2-60-02285 2-60-02286 2-60-02287 2-60-02288 2-60-02289 2-60-02290 2-60-02291 2-60-02309 C-0488 3-16 DESCRIPTION Rubber Wheel Oil Seal Bearing DC Motor, Diameter 113mm Rotor Brush Holder Brush Spring Protection Shield American-Lincoln Technology 114 RS Operator’s Manual C0488/9802...

  • Page 71: Spare Parts List

    KEY NO. PART NUMBER 0775-159 0875-113 0860-624 2-00-02049 2-00-03306 2-00-04825 2-00-05226 2-00-05259 7-28-00001 7-64-00022 7-64-00025 7-76-00102 7-82-00037 8-08-03215 8-08-03216 8-24-04074-1 8-25-08186 8-25-08187 8-25-08188 8-25-08189 8-25-08190 8-25-08191 8-25-08192 8-29-00224 8-29-00225 8-29-00226 8-68-05072 8-82-00044 8-82-00045 9705 American-Lincoln Technology 114 RS Operator’s Manual SPARE PARTS PACKAGE- 0880-590 DESCRIPTION Diode Assembly...

  • Page 72: Index

    INDEX AMBER STROBE LIGHT OPTION ... 3-8 BACK-UP ALARM OPTION ... 3-2 BATTERIES, TO REMOVE THE ... 1-23 BATTERIES , TO CHARGE THE ... 1-23 BATTERY CONDITION METER ... 1-14 BATTERY OPTION ... 3-4 BATTERY SERVICE INSTRUCTIONS ... 1-23 BROOM OPTION ... 3-5 CONNECTION DIAGRAM ...
  • Page 73 MAIN BROOM SWEEP PATTERN, TO CHECK THE ... 1-19 MAIN BROOM, TO CHANGE THE ... 1-19 MAIN BROOM, TO ADJUST THE SWEEP HEIGHT ... 1-19 OPERATING INSTRUCTIONS ... 1-15 ORDERING PARTS ... 1-27 OVERHEAD GUARD OPTION ... 3-7 PANEL FILTER, TO CHANGE THE ... 1-21 PANEL FILTER, TO CLEAN THE ...

  • Page 74: Warranty

    AMERICAN-LINCOLN TECHNOLOGY "BUMPER-TO-BUMPER" LIMITED WARRANTY I. COVERAGE Subject to the terms and limitations stated herein, American-Lincoln warrants, to the original purchaser only, to repair or replace, at its option and upon the terms set out below, this product or any parts thereof (excluding normal maintenance items) which are defective in materials or workmanship, for a period of (2) two years or 2,000 hours of normal operation from the date of purchase, whichever comes first, provided that the product is operated and maintained in accordance with American-Lincoln's Maintenance and Operations Instruction.

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