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Balancer, Starter Motor Clutch; Left Balancer Removal; Left Balancer Installation - Kawasaki vn 800 classic Service Manual

1996-2006.
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Balancer, Starter Motor Clutch

Left Balancer Removal

Remove the alternator cover (see Electrical System chap-
ter).
Wipe oil off the outer circumference of the alternator rotor.
Hold the alternator rotor steady with the flywheel holder
[A], and remove the balancer bolt [B] and washer [C].
Special Tool - Flywheel Holder: 57001-1313
Remove:
Alternator Rotor (see Electrical System chapter)
Collar, Balancer Gear, and Left Balancer
If the balancer is hard to remove, use a suitable puller.

Left Balancer Installation

Clean the balancer gear bolt and threads in the balancer
shaft.
Install the balancer dampers [A] on the balancer weight
[B] and balancer gear [C] as shown.
Assemble the gear [A] and balancer weight [B] being care-
ful of the position as shown.
Install the balancer assembly on the shaft, aligning the
balancer weight punch mark [C] with the shaft punch mark
[D].
Install the collar [A].
CRANKSHAFT/TRANSMISSION 9-17

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