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Manuals
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Kawasaki Manuals
Motorcycle
vn 800 classic
Service manual
Oil Pressure Switch; Oil Pressure Switch Removal; Oil Pressure Switch Installation - Kawasaki vn 800 classic Service Manual
1996-2006.
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Also See for vn 800 classic
Service manual
-
405 pages
Owner's manual
-
55 pages
Service manual
-
405 pages
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Go
Page 1
Page 2 - GENERAL INFORMATION
Page 3
Page 4 - Emission control information
Page 5
Page 6
Page 7
Page 8
Page 9 - Before Servicing
Page 10
Page 11
Page 12 - Model Identification
Page 13
Page 14 - General Specifications
Page 15
Page 16
Page 17
Page 18
Page 19
Page 20
Page 21
Page 22
Page 23 - Unit Conversion Table
Page 24 - Table Of Contents
Page 25 - Periodic Maintenance Chart (United State...
Page 26
Page 27 - Periodic Maintenance Chart (Other than U...
Page 28
Page 29 - Torque and Locking Agent
Page 30
Page 31
Page 32
Page 33 - Specifications
Page 34
Page 35 - Special Tools
Page 36 - Maintenance Procedure
Page 37 - Idle Speed Inspection
Page 38 - Fuel System Cleanliness Inspection
Page 39 - Evaporative Emission Control System Insp...
Page 40
Page 41 - Engine Top End
Page 42 - Valve Clearance Adjustment
Page 43
Page 44
Page 45 - Clutch
Page 46 - Engine Lubrication System
Page 47 - Oil Filter Replacement
Page 48 - Spoke Tightness and Rim Runout Inspectio...
Page 49 - Final Drive
Page 50 - Drive Chain Wear Inspection
Page 51 - Drive Chain Lubrication
Page 52 - Brakes
Page 53 - Brake Play Inspection
Page 54 - Brake Light Switch Inspection
Page 55 - Brake Fluid Change
Page 56
Page 57 - Brake Master Cylinder Cup and Dust Cover...
Page 58 - Brake Hoses and Connections Inspection
Page 59 - Front Fork Oil Leak Inspection
Page 60 - Swingarm Pivot Lubrication
Page 61 - Steering Stem Bearing Lubrication
Page 62 - Spark Plug Gap Inspection
Page 63 - Nut, Bolts, and Fasteners Tightness Insp...
Page 64
Page 65
Page 66
Page 67 - Exploded View
Page 68
Page 69
Page 70
Page 71 - Specifications
Page 72 - Special Tools
Page 73 - Throttle Grip and Cables
Page 74 - Choke Cable
Page 75 - Carburetor
Page 76 - Service Fuel Level Adjustment
Page 77 - Pilot Screw Setting
Page 78 - Carburetor Installation
Page 79 - Carburetor Disassembly
Page 80 - Carburetor Cleaning
Page 81 - Carburetor Inspection
Page 82
Page 83 - Air Cleaner
Page 84 - Air Cleaner Housing Installation
Page 85 - Fuel Tank
Page 86 - Fuel Tank Inspection
Page 87 - Fuel Tap Installation
Page 88 - Evaporative Emission Control System (Cal...
Page 89 - Separator Operation Test
Page 90
Page 91 - Exploded View
Page 92
Page 93 - Specifications
Page 94 - Special Tools
Page 95 - Coolant Flow Chart
Page 96 - Coolant flow chart
Page 97 - Coolant
Page 98 - Pressure Testing
Page 99 - Water Pump
Page 100 - Water Pump Inspection
Page 101 - Radiator, Radiator Fan
Page 102 - Radiator Fan Installation
Page 103
Page 104 - Thermostat
Page 105 - Hose and Pipes
Page 106 - Radiator Fan Switch, Water Temperature S...
Page 107
Page 108
Page 109 - Exploded View
Page 110
Page 111
Page 112
Page 113 - Specifications
Page 114
Page 115
Page 116
Page 117 - Air Suction Valve Removal
Page 118 - Clean Air System Hose Inspection
Page 119 - Cylinder Head Cover
Page 120 - Cylinder Head Cover Installation
Page 121 - Camshaft Chain Tensioner
Page 122 - Camshaft, Camshaft Chain
Page 123 - Camshaft Installation
Page 124 - Camshaft, Camshaft Cap Wear Inspection
Page 125 - Camshaft Chain Removal
Page 126 - Rocker Shaft, Rocker Arm
Page 127 - Cylinder Head
Page 128 - Cylinder Head Removal
Page 129 - Cylinder Head Assembly
Page 130 - Cylinder Head Warp Inspection
Page 131 - Valves
Page 132 - Valve Guide Installation
Page 133 - Valve Seat Inspection
Page 134
Page 135
Page 136
Page 137
Page 138 - Cylinder, Pistons
Page 139 - Piston Installation
Page 140 - Cylinder Wear Inspection
Page 141 - Piston Ring, Piston Ring Groove Wear Ins...
Page 142 - Piston Ring Thickness Inspection
Page 143 - Muffler
Page 144 - Muffler Cover Removal
Page 145
Page 146
Page 147 - Exploded View
Page 148
Page 149 - Specifications
Page 150 - Special Tool
Page 151 - Clutch Lever and Cable
Page 152 - Right Engine Cover
Page 153 - Release Shaft Installation
Page 154 - Clutch Removal
Page 155 - Clutch Plate, Wear, Damage Inspection
Page 156 - Clutch Spring Free Length Measurement
Page 157
Page 158
Page 159 - Exploded View
Page 160
Page 161 - Engine Oil Flow Chart
Page 162 - Specifications
Page 163 - Special Tool
Page 164 - Engine Oil and Oil Filter
Page 165
Page 166 - Oil Pressure Relief Valve
Page 167 - Oil Pump, Oil Pump Drive Chain
Page 168 - Oil Pressure Measurement
Page 169 - Oil Pressure Switch
Page 170 - Oil Pipe
Page 171 - Oil Pipe (Crankcase Inside) Removal
Page 172
Page 173 - Exploded View
Page 174
Page 175 - Special Tool
Page 176 - Engine Removal/Installation
Page 177 - Engine Removal
Page 178
Page 179 - Exploded View
Page 180
Page 181
Page 182
Page 183 - Specifications
Page 184
Page 185 - Special Tool
Page 186 - Crankcase Splitting
Page 187 - Crankcase Assembly
Page 188
Page 189 - Crankshaft/Connecting Rods
Page 190 - Crankshaft/Connecting Rod Cleaning
Page 191
Page 192 - Crankshaft Side Clearance Inspection
Page 193 - Crankshaft Main Bearing/Main Journal Wea...
Page 194 - Balancer, Starter Motor Clutch
Page 195 - Right Balancer, Starter Motor Clutch Rem...
Page 196 - Right Balancer, Starter Motor Clutch Ins...
Page 197 - Balancer Damper Inspection
Page 198 - Torque Limiter
Page 199 - Primary Gear
Page 200 - Transmission
Page 201 - External Shift Mechanism Installation
Page 202 - Transmission Shaft and Shift Fork Remova...
Page 203 - Transmission shaft Assembly
Page 204
Page 205 - Shift Drum Assembly
Page 206 - Gear Dog and Gear Dog Hole Damage Inspec...
Page 207 - Ball Bearing, Needle Bearing, and Oil Se...
Page 208 - Water Pump Shaft
Page 209
Page 210
Page 211 - Exploded View
Page 212
Page 213 - Specifications
Page 214 - Special Tools
Page 215 - Wheels (Rims)
Page 216 - Rear Wheel Installation
Page 217 - Rim and Spokes Installation
Page 218 - Balance Adjustment
Page 219 - Tires
Page 220 - Tire Installation
Page 221 - Hub Bearing
Page 222 - Hub Bearing Inspection
Page 223 - Speedometer Gear Housing
Page 224
Page 225 - Exploded View
Page 226
Page 227 - Specifications
Page 228 - Special Tools
Page 229 - Drive Chain
Page 230 - Drive Chain Replacement
Page 231
Page 232
Page 233 - Sprocket, Coupling
Page 234 - Rear Sprocket Removal
Page 235 - Coupling Bearing Installation
Page 236 - Sprocket Wear Inspection
Page 237
Page 238
Page 239 - Exploded View
Page 240
Page 241
Page 242
Page 243 - Specifications
Page 244 - Special Tools
Page 245 - Caliper
Page 246 - Caliper Assembly
Page 247 - Caliper Fluid Seal Damage Inspection
Page 248 - Brake Pads
Page 249 - Master Cylinder
Page 250 - Master Cylinder Assembly
Page 251 - Brake Disc
Page 252 - Brake Fluid
Page 253 - Brake Hose
Page 254 - Brake Pedal and Cable
Page 255 - Brake Pedal Installation
Page 256 - Brake Panel and Drum
Page 257 - Brake Panel Disassembly
Page 258 - Brake Drum Wear Inspection
Page 259
Page 260
Page 261 - Exploded View
Page 262
Page 263
Page 264
Page 265 - Specifications
Page 266 - Special Tools
Page 267 - Front Fork
Page 268 - Front Fork Disassembly
Page 269 - Front Fork Assembly
Page 270
Page 271 - Inner Tube Inspection
Page 272 - Rear Shock Absorber
Page 273 - Rear Shock Absorber Scrapping
Page 274 - Swingarm
Page 275 - Swingarm Bearing Installation
Page 276 - Tie-Rod, Rocker Arm
Page 277 - Rocker Arm/Tie-Rod Bearing, Sleeve Inspe...
Page 278
Page 279 - Exploded View
Page 280
Page 281 - Special Tools
Page 282 - Steering Inspection
Page 283 - Steering Stem
Page 284
Page 285 - Steering Stem, Stem Bearing Installation
Page 286 - Stem Bearing Lubrication
Page 287 - Handlebar
Page 288
Page 289 - Exploded View
Page 290
Page 291
Page 292 - Seat
Page 293 - Side Covers
Page 294 - Fenders
Page 295 - Battery Case
Page 296 - Down Tube
Page 297 - Storage Box, Tool Kit Container
Page 298
Page 299
Page 300 - Exploded View
Page 301
Page 302
Page 303
Page 304
Page 305
Page 306
Page 307
Page 308 - Parts Location
Page 309 - Wiring Diagram (VN800-B1 ~ B4, United St...
Page 310
Page 311 - Wiring Diagram (VN800-B1 ~ B4, Australia...
Page 312
Page 313 - Wiring Diagram (VN800-B1 ~ B4, Europe an...
Page 314
Page 315 - Wiring Diagram (VN800-B5 ~ B8, United St...
Page 316
Page 317 - Wiring Diagram (VN800-B5 ~ B8, Australia...
Page 318
Page 319 - Wiring Diagram (VN800-B5 ~ B7, Europe an...
Page 320
Page 321 - Wiring Diagram (VN800-B8, other than Uni...
Page 322
Page 323 - Wiring Diagram (VN800-B9 ~, B6F United S...
Page 324
Page 325 - Wiring Diagram (VN800-B9 ~, B6F Australi...
Page 326
Page 327 - Wiring Diagram (VN800-B9 ~, B6F other th...
Page 328
Page 329 - Specifications
Page 330 - Special Tools
Page 331 - Precautions
Page 332
Page 333 - Electrical Wiring
Page 334 - Battery
Page 335 - Initial Charge
Page 336 - Interchange
Page 337 - Refreshing Charge
Page 338
Page 339 - Charging System
Page 340 - Alternator Rotor Removal
Page 341 - Alternator Inspection
Page 342 - Regulator/Rectifier Inspection
Page 343
Page 344 - Charging Voltage Inspection
Page 345
Page 346 - Ignition System
Page 347 - Pickup Coil Removal
Page 348 - Ignition Coil Removal
Page 349 - Ignition Coil Inspection
Page 350 - Spark Plug Removal
Page 351 - Spark Plug Installation
Page 352 - IC Igniter Checker Inspection
Page 353
Page 354
Page 355 - Electric Starter System
Page 356 - Starter Motor Assembly
Page 357 - Commutator Cleaning and Inspection
Page 358 - Terminal Inspection
Page 359
Page 360 - Lighting System
Page 361 - Headlight Bulb Replacement
Page 362
Page 363
Page 364 - Tail/Brake Light Bulb Replacement
Page 365 - Turn Signal Light Bulb Replacement
Page 366
Page 367 - Radiator Fan System
Page 368 - Meter Unit
Page 369 - Switch and Sensor
Page 370 - Radiator Fan Switch Inspection
Page 371 - Water Temperature Sensor Inspection
Page 372 - Junction Box
Page 373 - Diode Circuit Inspection
Page 374
Page 375 - Fuses
Page 376
Page 377 - Troubleshooting guide
Page 378
Page 379 - Abnormal engine noise
Page 380 - Abnormal drive train noise
Page 381
Page 382
Page 383
Page 384
Page 385
Page 386
Page 387
Page 388
Page 389
Page 390
Page 391
Page 392
/
392
Contents
Table of contents
Troubleshooting
Bookmarks
Advertisement
7-12 ENGINE LUBRICATION SYSTEM
Oil Pressure Switch
Oil Pressure Switch Removal
•
Remove:
Engine Oil (drain, see Engine Oil Change in the Periodic
Maintenance chapter)
Switch Cover [A]
Switch Lead Terminal [B]
Oil Pressure Switch [C]
Oil Pressure Switch Installation
•
Apply silicone sealant to the threads of the oil pressure
switch, and tighten it.
Sealant - Kawasaki Bond (Silicone Sealant): 56019-120
Torque - Oil Pressure Switch: 15 N·m ( 1.5 kgf·m, 11.0 ft·lb)
Table of
Contents
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171
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Quick Links:
General Lubrication
Right Engine Cover
Seat
Coolant Flow Chart
Unit Conversion Table
Carburetor
Wiring Diagrams
Electrical System
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Chapters
Table Of Contents
8
Periodic Maintenance
24
Fuel System
66
Cooling System
90
Engine Top End
108
Clutch
146
Engine Lubrication System
158
7-14 Engine Lubrication System
172
Crankshaft/transmission
178
Wheels/tires
210
Final Drive
224
Brakes
238
Suspension
260
Steering
278
Frame
288
Electrical System
298
Table of Contents
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