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New Buck Corporation 94NC User Manual

Non-catalytic unit fireplace insert & freestanding
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MODEL 94NC
NON-CATALYTIC UNIT
Buck Stove
FIREPLACE INSERT & FREESTANDING
FEATURES
PREPARATIONS
INSTALLATION
OPERATION
MAINTENANCE
SAFETY

SAFETY NOTICE

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY
RESULT. FOR YOUR SAFETY, FOLLOW THE INSTALLATION INSTRUCTIONS.
CONTACT THE AUTHORITY HAVING JURISDICTION (SUCH AS MUNICIPAL
BUILDING DEPARTMENT,
FIRE
DEPARTMENT,
FIRE
PREVENTION
BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED
TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE.
TESTED AND LISTED BY:
ITS/WARNOCK HERSEY, MIDDLETON, WI
MANUFACTURED BY NEW BUCK CORPORATION
200 ETHAN ALLEN DRIVE
P.O. BOX 69
SPRUCE PINE, N.C. 28777
Revised August 2010
www.buckstove.com

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Summary of Contents for New Buck Corporation 94NC

  • Page 1: Safety Notice

    BUREAU, etc.) CONSULT BEFORE INSTALLATION TO DETERMINE THE NEED TO OBTAIN A PERMIT. KEEP THESE INSTRUCTIONS FOR FUTURE USE. TESTED AND LISTED BY: ITS/WARNOCK HERSEY, MIDDLETON, WI MANUFACTURED BY NEW BUCK CORPORATION 200 ETHAN ALLEN DRIVE P.O. BOX 69 SPRUCE PINE, N.C. 28777 Revised August 2010 www.buckstove.com...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS Important Instructions ... 2 SECTION I: Introduction ... 3 Type of wood and loading procedures ... 3 Parts List ... 4 SECTION II: Masonry Insert Installation ... 5 Installation Preparation-Fireplace ... 6 Mounting Trim Panels ... 7 SECTION III: Residential Freestanding Installation ...

  • Page 4: Important Instructions

    TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. REFERENCES.  The New Buck Corp. non-catalytic Model 94NC has been tested and listed by ITS, (Warnock Hersey) to ANSI/UL Standards, :UL1482(2000) :UL1482(2006) :UL1482 (2010) Standard for Room Heaters, Solid Fuel Type. ...

  • Page 5: Section I: Introduction

    THAT IS TOO SMALL OR LARGE IN DIAMETER OR TOO SHORT, CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED. Your new MODEL 94NC is a non-catalytic unit designed to meet the most stringent emissions standards without use of a catalytic combustor. This effect is achieved through use of secondary air which is mixed with primary air in unit’s firebox.

  • Page 6: Parts List

    EPA COMPLIANCE STATUS The Model 94NC heater meets U.S. Environmental Protection Agency’s Emission limits for non- cat wood heaters sold after July 1, 1992. Under specific conditions this heater has been shown to deliver heat at rates ranging from approximately11,900to42,000BTU/hr for the Model 94NC.

  • Page 7: Section Ii: Masonry Insert Installation

    MASONRY INSERT INSTALLATION The Model 94NC may be installed using an all masonry fireplace built in accordance with Uniform Building Code and National Fire Protection Association (NFPA). The first step in this type of installation is to determine acceptability of a woodstove.

  • Page 8: Installation Preparation-Fireplace

    POSSIBLE TOOLS NEEDED FOR INSTALLATION If you decide to install your own stove, there are several hand tools you may need to do the job. If you do not already have them, they are readily available at most hardware stores.

  • Page 9: Mounting Trim Panels

    SEAL TRIM PANELS AND UNDER FRONT OF STOVE UNIT WITH INSULATION OR HIGH TEMPERATURE CAULK NOTE: New Buck Corporation grants no war- ranty, implied or stated, for the installation or maintenance of your appliance, and assumes no responsibility of any consequential damage(s).
  • Page 10 5. Place top panel back on reference mark. Take top trim panel mounting bracket supplied with unit. Position bracket so it overlaps rear lip of top trim panel. Drill mounting holes in top of stove using holes in bracket as guide.

  • Page 11: Final Check

    If panels are out of position, slide unit out and reset by loosening mounting screws and repositioning in slot. With bar lift stove up in front. Place insulation across front at bottom and surface of hearth or bottom of fireplace to make complete seal.
  • Page 12 CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.

  • Page 13: Section Iii: Residential Freestanding Installation

    RESIDENTIAL FREESTANDING Select an installation location that will give best airflow from front of heater to PREPARING STOVE FOR INSTALLATION 1. Inspect unit for any obvious physical damage. 2. Plug power cord into a 115V AC outlet to test motor. “Do not run power cord under unit or in high traffic areas”.

  • Page 14: Floor Protection

    Chimney This model is designed for connection to any listed 2100º UL103 HT chimneys and parts. Follow chimneys manufacturer's instructions carefully. This room heater must be converted to (1) a chimney complying with the requirements for Type HT chimneys in the Standard for chimneys, Factory-Built, Residential, Type and Building Heating Appliance, UL 103, or (2) a code approved masonry chimney with a flue liner.
  • Page 15 2. After locating center of hole, install ceiling support box, chimney flashing and rain cap per chimney manufacturer’s instructions. Now connect stove and ceiling support box using #24 ga. minimum blue or black steel connector pipe (DO NOT USE GALVANIZED PIPE). Connect each section so crimped end faces downward, and secure each section to each other using at least three (3) sheet metal screws or rivets.

  • Page 16: Installing Thimble Through Combustible Wall

    Chimney Connector Systems and Clearances from Combustible Walls for Residential Heating Appliances Installing a thimble through combustible wall a) Minimum 3.5-in thick brick masonry all framed into b) Solid-insulated factory-built chimney length of the c) Sheet steel chimney connector, minimum 24 gauge in d) Solid insulated, listed factory-built chimney length with Page 14 combustible wall with a minimum of 12-in brick...
  • Page 17 COLLAR COLLAR 3 SHEET METAL SCREWS 3 SHEET METAL SCREWS CEILING CENTER LINE OF ELBOW FLOOR PROTECTOR B. Wall Exit Into Metal Tee-Box 1. Mark plumb line on wall directly behind center of heater. (See Figure 11). NOTE: When using 24# ga. minimum blue or black steel pipe, maintain 18" between pipe and ceiling.
  • Page 18 3. Measure up so there will be at least 1/4" rise per foot of horizontal connector pipe, maintaining clearances to of hole for chimney penetration. 4. After locating center of penetration, install manufacturer's specifications. 5. Connect chimney connector to tee-box using #24 ga. minimum blue or black steel connector pipe.
  • Page 19 Connectors may pass through walls or partitions constructed of combustible material if connector is: (a) Either listed for wall pass-through or is routed through a device listed for wall pass- through and is installed in accordance with conditions of listing. (b) Selected or fabricated in accordance with conditions and clearances as stated in NFPA-211 Code.

  • Page 20: Final Check

    6. Check for smoke leaks around door. Open door and check for smoke escaping from front of the stove. Smoking usually indicates a defective or poorly positioned chimney. Some chimneys with a marginal draft can be preheated by lighting newspaper and holding it near open damper with a poker or fire tong.

  • Page 21: Clearances: Residential / Single Wall Pipe

    NOTE: The clearances above may be reduced, follow NFPA-211 codes. For wall exit, Floor protector must be under horizontal pipe the length between stove and exit. Must be 2” on each side of pipe. Maintain 18" between pipe and ceiling.

  • Page 22: Section Iv: Wood Heater Safety

    CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO START OR "FRESHEN UP" A FIRE IN THE HEATER. KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE. ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE!! DON'T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY.

  • Page 23: Section Vi: Operation

    AIR SETTINGS: 1/32” Your stove is equipped with a automatic thermostat. When stove gets hot enough, thermostat will activate room air blower. Set fan speed on low, when burn on low, med- low, med-high. Set fan speed on high when burn on high.

  • Page 24: Room Air Blower Operation

    Auto-position: After heater has warmed up and Auto-Manual switch is placed in “Auto” position and rheostat is in desired position, then fan will automatically come on. When stove cools off fan will automatically shut-off. Manual position: You must turn room air blower on and off.

  • Page 25: Section Vii: Troubleshooting

    (a) Check trim kit gasketing seal to fireplace and gasket as necessary to seal unit. Gasket under front bottom of stove if needed. (b) Check seal if using direct connect and correct. Open manual damper and wire shut with stainless steel...
  • Page 26 TROUBLESHOOTING PROBLEM High fuel consumption Backpuffing Smoke rollout when heater door is opened (Continued) POSSIBLE CAUSE Improper regulation of draft or inlet air Improper door fitting Gusts of Wind Wind gusts blowing down the chimney Opening heater door too fast Page 24 SOLUTION (a) Close inlet air control as...
  • Page 27 REPLACEMENT PARTS FOR MODEL 94NC Description 1. Primary Air Handle 2. Door Handle Assembly 3. Door Latch 4. Door Handle Washer 5. Front Door Bushing 6. Door 7. Carling Fan Auto/Man Switch 8. Thermostat 110° Disc 9. Power Cord 10. Strain Relief 11.

  • Page 28: Warranty

    PLEASE READ THIS WARRANTY CAREFULLY PRODUCTS COVERED This warranty covers the new Buck Stove heating unit, so long as it is owned by the original purchaser, including optional and standard accessories purchased at the same time, subject to terms, limitations, and conditions herein set out.
  • Page 29 Express Warranty. (C) New Buck Corporation is not liable for indirect, incidental, or consequential damages in connection with the use of the product including any cost or expense of providing substitute...

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