Front Master Cylinder Assembly; Front Master Cylinder Installation - Honda 1985 CBX750F Workshop Manual

HONDA
CBX750F
HYDRAULIC BRAKES
Measure the master piston 0.0.
SERVICE LIMIT: 15.82 mm (0.623 in)
Check the primary and secondary cups for damage
before assembly.
.
...
ASSEMBLY
CAUTION
Keep the master cylinder piston, cylinder and
spring as a set; don't substitute individual
(2)
parts.
Assemble the master cylinder. Coat the master pis­
ton, primary and secondary cups with clean brake
fluid before assembly. Install the spring and primary
cup together.
Install the piston and snap ring.
CAUTION
Do not allow the lips of the cups to tum
inside out and be certain the snap ring is firm­
ly seated in the groove.
Install the boot.
. INSTALLATION
Place the front brake master cylinder on the handle­
bar and install its holder with the "UP" mark facing
up. Align the index mark on the holder with the
punch mark on the handlebar. Tighten the upper
bolt first, then tighten the lower bolt.
TORQUE: 10-14 N'm
(1.0-1.4 kg-m, 7-10
ft-lb)
Install the brake hose with the oil bolt and two seal­
ing washers, and tighten the oil bolt.
TORQUE: 25-30 N·m
(2.5-3.0 kg-m, 18-22 ft-lbl
Install the brake lever and rear view mirror.
Connect the front brake switch wires.
Fill the reservoir to the upper level and bleed the
front brake system according to page 15-4.
(1)
OIL BOLT
"~
(4) INDEX MARK (5) "UP" MARK
(3) PUNCH MAR K
15-10