Heatilator BIR42-B Installation Manual
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INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
NOTICE:
DO NOT discard this manual!
Model(s):

WOODBURNING FIREPLACE

Installation and service of this fi replace should be
performed by qualifi ed personnel. Hearth & Home
Technologies recommends NFI certifi ed profes-
sionals, or technicians supervised by an
NFI certifi ed professional.
Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13
Installation Manual
Installation and Fireplace Setup
WARNING: If the information in these
instructions is not followed exactly, a fi re
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other fl am-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfi re. Overfi ring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specifi ed. Failure to comply may
cause house fi re.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fi replace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other fl ammable
materials.
• Keep clothing, furniture, draperies and other fl ammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfi re and generate poisonous
gases (i.e. carbon monoxide).
1

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Summary of Contents for Heatilator BIR42-B

  • Page 1: Woodburning Fireplace

    For use with solid wood fuel only. sionals, or technicians supervised by an NFI certifi ed professional. Other fuels may overfi re and generate poisonous gases (i.e. carbon monoxide). Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 2: Table Of Contents

    F. Roof Penetration G. Install Chase/Chase Top H. Termination Cap Requirements I. Install Termination Cap ► An arrow found in the text signifi es change in content. Note: Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 3 Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed:_________________________________________________________________________________________________ ________________________________________________________________________________________________________ ________________________________________________________________________________________________________ Comments communicated to party responsible __________________________ by ______________________on ________ (Builder/Gen. Contractor) (Installer) (Date) 4059-717 • Rev B • 2-7-13 Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 4: Product Specifi C & Important Safety Information

    Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed installer, service agency or your dealer. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 5: Getting Started

    V-shaped standoffs (spacers) Mantel and surround Decorative facing and trim Hearth extension Outside Air Factory-built fireplace (both sides) Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 6: Design And Installation Considerations

    MINIMUM Model # BIR42 77 7/8 53 7/8 95 1/4 47 5/8 22 1/2 67 3/8 28 3/8 1978 1368 2419 1210 1711 Figure 2.2 Fireplace Locations Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 7: Locating Fireplace & Chimney

    Attic mounted duct work and air handler joints and seams Section 5. taped or sealed. Recommended Recommended Location Location Marginal Location Location Recommended Location NOT Recommended Windward Leeward Multi-level Roofs Figure 2.3 Recommended Chimney Locations Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 8: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 9: Framing And Clearances

    (95 mm) 11 1/8 in. (282 mm) (282 mm) 52 7/8 in. 16 1/8 in. (1343 mm) (408 mm) 16 1/8 in. (408 mm) Figure 3.1 Fireplace Dimensions Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 10: Clearances

    1-1/2 in. (38 mm) to back & sides of appliance (except at nailing flanges 0 in. where it is 1/2 in. [13 mm]) to floor Figure 3.2 Clearances to Combustible Materials Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 11: Construct The Chase

    In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.3. This will help reduce heat loss from the home around the fi replace. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 12: Frame The Fireplace

    * If interior of chase will be drywalled, add the thickness to this meaurement. ** Adjust header height for raised floor under fireplace. Figure 3.5 Framing the Fireplace Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 13: Secure And Level The Fireplace

    Protect the front of a platform elevated above the hearth extension with metal strips (not included with fi replace) per Figure 3.7. See Section 7 for hearth extension instructions. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 14: Outside Air Kit

    ► Figure 3.9 Outside Air Installation Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 15: Chimney And Termination Requirements

    18.5 ft (5.64 m) 14-11 min. height Transition single offset-return 97 1/2 in. 90 ft (27.4 m) (2477 mm) max. height Effective Height Figure 4.1 Chimney Requirements Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 16: Offsets/Returns

    2511 Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 17: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 18: Chimney Installation

    Attic shield movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 19: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 20: Secure Offset/Return

    • Use an attic insulation shield if the ceiling is insulated. The ceiling fi restop may then be attached above or below the joists. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 21: Install Attic Insulation Shield

    If they have been connected correct- Ceiling Firestop Pipe (330 mm) ly, they will not disengage when tested. Figure 5.7 Install Attic Insulation Shield (fi restop below ceiling) Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 22: Roof Penetration

    WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. Turn-down • Caulk all seams to prevent leaks. Drip Edge Chase .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 23: Termination Cap Requirements

    Termination cap pipe and chimney section must be snapped together to maintain an overlap of 1-1/2 in. (38 mm). Figure 5.10 Installing a TR11 & TR11-TV Round Termination Cap Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 24 Pipe Figure 5.13 Installing a TCT1175 Terra Cotta Cap Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.14 Installing a DTO134/DTO146/DTS134/DTS146 Cap Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 25: Shrouds

    737 x 737 584 x 584 Min. Opening Width 26 x 26 20 x 20 660 x 660 508 x 508 Figure 6.2 Open Top Shroud Dimensions Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 26 34 x 34 864 x 864 864 x 864 Min. Opening Width Min. Height Above Radiation Shield Min. Opening Width Min. Opening Height Figure 6.4 Roofed Style Shroud Dimensions Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 27: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 28 965 mm) to allow for door combustible sealant. installation. The surface of the finished hearth extension and the surface of the hearth panel should be level. Figure 7.3 Facing Materials and Mortar Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 29: Hearth Extension, Building And Finishing

    10 1/2 in. Ceramic Tile 12.50 0.08 25 3/4 in. Armstrong™ Privacy Guard Plus 0.046 2.18 1 in. 29 1/2 - 41 1/4 in. Marble 14.3-20.0 0.07-0.05 Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 30: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening

    Figure 7.5 Hearth Extension Construction Noncombustible HX4 or Framing Material equivalent Figure 7.7 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.8 Raised Platform Hearth Extension-Finishing Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 31: Raised Hearth Extension And Raised Fireplace

    Non-combustible Floor and platform constructed of & 1/2 in. Durock Framing Material wood or other combustible material Figure 7.9 Raised Hearth Extension and Fireplace Framing Materials Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 32: Fireplace Opening And Hearth Extension Flush With The Floor

    Durock fi nishing materials due to heat exposure or smoke. Figure 7.10 Flush Hearth Extension Side View • Choose fi nishing materials carefully. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 33: Sidewalls/Surrounds

    Figure 7.12 Mantel Leg, Surround or Wall Projection (acceptable 38 mm on both sides of opening) maximum Measured from top of fireplace opening Seal joint with non-combustible sealant Figure 7.13 Mantel Specifi cations Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 34: Fireplace Setup

    Install two Z-brackets in the mortar lines across the top. Tighten these and all previously installed brackets. • Replace smoke shield Back Traditional Refractory LH Traditional Refractory Refractory Clip Hearth Figure 8.1 Traditional Molded Brick Panel Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 35: Install Back Molded Brick Panel - Herringbone

    Install two Z-brackets in the mortar lines across the top. Tighten these and all previously installed brackets. Back Herringbone Refractory LH Herringbone Refractory Refractory clip Hearth Figure 8.2 Herringbone Molded Brick Panel Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 36: Install Screens

    Position the rear grate bar in the grate retainer. • Position the top of the grate retainer over the rear grate bar and fasten in place with screw provided. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 37: Gas Log/Lighter Provision

    fl ue and using the cap certifi ed for use with this fi replace system. Gas Line Dimple Figure 8.5 Gas Line Dimples Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 38: Reference Materials

    Outside Diameter Field Constructed Shrouds (See “Woodburning 13 in. Termination Cap”) (330 mm) CT-11A Adapter-May be used with the following copper caps CT-Series SL11 Vent Stabilizer DT-Series Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 39 RF570 Roof Flashing JB577 Chimney Joint Band 15-1/4in. (387 mm) 13 in. (330 mm) 28 in. 39-7/8 in. CB576 Chimney Joint Band (711 mm) (1013 mm) RF571 Roof Flashing Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 40 ST1175 - Square Termination Cap 26 in. 20 in. (508 mm) CT11-A Adapter 17 in. (432 mm) 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) TCT1175 - Terra Cotta Cap Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 41 2 in. (51 mm) Catalog # 12.5 15.5 CT56 Chase Top LDS-BV DTS134 /DTS146 DTO134 / DTO146 Decorative Caps DT0134 DT0146 22.7 1168 DTS134 21.18 DTS146 21.18 1168 Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...
  • Page 42: Optional Components

    7571 215th Street West, Lakeville, MN 55044 www.heatilator.com Please contact your Heatilator dealer with any questions or concerns. For the location of your nearest Heatilator dealer, please visit www.heatilator.com. Heatilator • Birmingham 42-B Installation Manual • 4059-715 • Rev C • 2/14/13...

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