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GEN9000DF
S
9000 SURGE WATTS / 7500 RUNNING WATTS
DUAL FUEL LPG LIQUID PROPANE & GASOLINE
PORTABLE GENERATOR
INSTRUCTION MANUAL
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
Visit our website for Frequently Asked Questions http://sportsmanseriesbrand.com
DO NOT RETURN THIS GENERATOR TO THE RETAILER!
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-866-460-9436, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE
REFERENCE.
SEEK THE ADVISE OF A LICENSED ELECTRICIAN FOR 120V / 240V WIRING
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Summary of Contents for Sportsman GEN9000DF
- Page 1 GEN9000DF 9000 SURGE WATTS / 7500 RUNNING WATTS DUAL FUEL LPG LIQUID PROPANE & GASOLINE PORTABLE GENERATOR INSTRUCTION MANUAL READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT. This manual provides important information on proper operation & maintenance. Every effort has been made to ensure the accuracy of this manual.
- Page 2 This warranty gives you specific legal rights, and you may have other rights that vary state to state. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
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Page 3: Table Of Contents
TROUBLESHOOTING ..............................21 SPECIFICATIONS ................................22 PARTS DIAGRAM ................................23 PORTABILITY KIT INSTALLATION ..........................33 EMISSION CONTROL SYSTEM WARRANTY ....................... 34 GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 4: Recognize Safety Symbols, Words And Labels
Additional regulations may apply if this generator will be used at a construction site. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 5: Important Safety Instructions
• Keep at least several feet of clearance on all sides of this generator during operation. Do not enclose this generator in any structure. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... - Page 6 1-866-460-9436 Monday - Friday, 8 AM - 4 PM Central Time. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 7 GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 8 In addition to the previously described safety information, familiarize yourself with all safety and hazard notices on this generator. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
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Page 9: Package Contents
Use a 12 Volt motorcycle battery no larger than 7" L x 6.5" H x 2.9" W (180 mm x 170 mm x 75 mm). 130 Min CCA (Cold Cranking Amps GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 10: Components
The Air-fuel Mixer is not adjustable. Tampering with the governor can damage your generator and electrical devices, and will void your warranty. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 11: Preparing The Generator For Use
When the engine crankcase is full, the oil level should reach all the way up to the threads as illustrated in Figure 2. 4. Replace the oil filler/dipstick cap. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 12: Step 2 - Connect Fuel
Disconnect all electrical loads from the generator set before starting the engine. The generator may be hard to start if a load is connected. Step 6 DC OUTPUT no load connected. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... - Page 13 GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
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Page 14: Step 3 - Ground The Generator
5. Confirm that the oil filler/dipstick cap is properly screwed in place when finished verifying the oil level. Oil Capacity At least 38 ounces Oil Type Recommended High Detergent Motor Oil, SAE10W-30 GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 15: Step 3 - Ground The Generator
The choke is used to provide an enriched fuel mixture when starting a cold engine. It can be opened and closed by operating the choke rod manually. Pull the rod out toward CLOSED to enrich the mixture for cold starting GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 16: Using The Generator
(10000 BTU) 1200 1800 window fan Figure 7 - Estimated wattage requirements for common electrical devices. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... - Page 17 60Hz loads with a L14-30 plug only to the 240/120 Volt outlet. See Figure 8 for an illustration of these outlets. Even though this Portable LP Generator GEN9000DF has an overall rated wattage of 7500, do not attempt to draw more than 20 AMPS from any set of Two receptacles of the 120 Volt outlets.
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Page 18: Stopping The Generator
4. If using Propane, turn the propane tank fuel valve to the “off” position. Allow this generator to cool down before touching areas that become hot during operation. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 19: Maintenance/Care
Never clean this generator with a bucket of water and/or a hose as water can get inside and cause a short circuit or corrosion. Never use gasoline to clean parts of this generator. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 20: Checking The Oil Level
When the engine crankcase is full, the oil level should reach the lower lip of the oil filling opening as shown in Figure 13. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 21: Air Filter Maintenance
6. Turn the fuel valve to the “off” position. 7. Replace the fuel filter cup. 8. Store the drained gasoline in a suitable place. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 22: Troubleshooting
Look for the burn spots on the back side of the AVR. If there is burn spots, replace the AVR. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 23: Specifications
Run time = 5 hrs @ 50% load per 20 lbs of LPG fuel Oil Capacity (SAE10W-30) 38 ounces GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 24: Parts Diagram
PARTS DIAGRAM RECOIL STARTER ASSEMBLY REGULATOR GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... - Page 25 PARTS DIAGRAM CARBURETOR ASSEMBLY ENGINE COVER GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 26 PARTS DIAGRAM VALVE COVER AIR FILTER ASSEMBLY GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 27 PARTS DIAGRAM PISTON ASSEMBLY CRANK CASE COVER GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 28 PARTS DIAGRAM GOVERNOR ASSEMBLY GOVERNOR GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 29 PARTS DIAGRAM ENGINE DIAGRAM GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 30 PARTS DIAGRAM ENGINE DIAGRAM GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 31 PARTS DIAGRAM GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 32 CONTROL PANEL DIAGRAM GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
- Page 33 GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
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Page 34: Wiring Diagram
WIRING DIAGRAM GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 35: Portability Kit Installation
3. Install the mounting feet (Figure 3) onto the front of the frame. Inserting the bolts through the frame and add the mounting feet on both the left and right side. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... -
Page 36: Emission Control System Warranty
Any such part repaired or replaced under warranty will be warranted for the remaining warranty period. GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual... - Page 37 (7) Miscellaneous items used in above systems including: (a) Switches (b) Hoses, belts connectors, and assemblies (8) Air injection system (a) Pulse valve GEN9000DF 9000 Surge Watt / 7500 Running Watt Portable Dual Fuel LPG Liquid Propane Gas & Gasoline Electric Start Generator Manual...
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