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Table of Contents
Cylinder compression
.....................................
65
Disc brake
.................................................
47-50
Drive chain
...............................................
39-42
Drum brake
...............................................
50-5 1
Emission controlled motorcycles
..................
33
Engine oil and filter
........................................
35
Engine tune-up
................................................
5 1
Front forks
................................................
43-45
Fuel system
.................................................
53
...................................
General lubrication
37-38
Ignition timing (contact
point ignition)
.......................................
60-6 1
Ignition timing (transistorized
ignition)
.......................................................
62
.................................
Model identification
33-34
................................
Nuts. bolts and fasteners
5 1
Spark plugs
...............................................
53-54
...........................................................
Steering
43
.......................................................
Storage
65-66
......................................................
Swing arm
42
.....................................
Rear shock absorbers
46
.......................................................
Tires
46-47
.........................................
Valve clearance
55-57
Wheel bearing lubrication
..............................
47
Main bearing
.............................................
1 12- 1 14
............................................................
Main jet
151
.........................................
Master cylinder
21 7-220
Misfiring
.......................................................
16-20
.............................
Model identification
33-34. 247
.........................................................
Needle jet
15 1
..................................................
Neutral finder
141
..................................................
Neutral switch
135
Oil change. forks
..................................
44.45. 248
.....................................
Oil change. final drive
25 1
Oil cooler
...........................................................
97
Oil filter
.........................................................
35-36
......................................
Oil filter bypass valve
102
..............................
Oil level check. final drive
25 1
Oil pump
...................................................
102- 107
........................................
Performance. poor
15-22
.............................................................
Pilot jet
150
..................................
Pistons and rings
91.96. 258
...................................................
Plugs. spark
53-54
Points
.............................................................
57-60
Rear shock absorbers
........................
46. 248.250.
300-301
Rejetting carburetor
........................................
150
.....................................
Regulatodrectifier
180-
18 1
Reserve lighting unit
........................................
189
.........................................
Rings and pistons
91-96
Rod, connecting
............................................
94-95
.......................................
Rotor. alternator
181-1 82
Secondary shaft
.........................................
109- 1 1 1
Sending unit. fuel level
.....................................
165
Shift detent
..................................................
139
Shift drum
.....................................................
141
Shift forks
..................................................
141-143
Shift linkage
............................................
135-139
........................
.
Shock absorbers, rear
46, 241-242
248-250, 300-301
............................................
Spark plugs
53-54, 175
..........................
Speedometer gear lubrication
196
................
Speedometer/tachometer cables
38, 247
................................................
Spring preload
249
..........................................
Sprocket cover
133-1 35
...................................................
Sprocket, rear
220
.............................
Starter clutch
109- 111, 184-185
......................................
Starter lockout switch
186
............................................
Starter motor
182-1 84
.........................................
Starter solenoid
185- 186
..........................................
Starting difficulties
9-15
.................................
Starting system
182, 277-278
...............................................
Stator, alternator
181
.........................................................
Stator coil
180
Steering
...........................................................
43
.............................
Steering head
236-241, 298-299
...........................................................
Storage
65-66
...................................................
Suction valve
162
...........................
Swing arm
42, 243-244, 301-302
Switches
.............................
Brake light failure switch
189
..................................
Brake light switch
48, 251
...............................
Front brake light switch
189
...............................................
Neutral switch
135
...................................
Starter lockout switch
186
......
1982 and later service information
285-287
T
.............................
Tachometer/voltmeter
28 1-282
Throttle cable
...............................................
62-63
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Table of Contents

   Also See for Kawasaki KZ500

This manual is also suitable for:

Zx550Kz550Kzx550

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