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WHEELS, TIRES AND BRAKES
225
T a b l e 1 D I S C B R A K E W E A R L I M I T S
Caliper/Disc
1979-1 980 KZ500, KZ550-A
Caliper ID
Caliper piston OD
1980 KZ550-B, C, all 1981 models
Caliper ID
Caliper piston OD
Disc runout
Disc thickness-front (dual)
Disc thickness-front (single)
Disc thickness-rear
Pad thickness
1.506 in. (38.25 mm)
1.499 in. (38.08 mm)
1.690 in. (42.92 mm)
1.683 in. (42.75 mm)
0.01 2 in. (0.3 mrn)
0.177 in. (4.5 mm)
0.236 in. (6.0 mm)
0.236 in. (6.0 mm)
0.040 in. (1.0 mm)
Front Master Cylinder ( D u a l D i s c )
1979-1 9 8 0 K Z 5 0 0
Cylinder ID
Piston OD
Primary cup OD
Secondary cup OD
Spring free length
0.628 in. (1 5.95 mm)
0.622 in. (1 5.80 mm)
0.630 in. (1 6.0 mm)
0.646 in. (1 6.4 mm)
1.37 in. (34.7 mm)
Front M a s t e r C y l i n d e r (Dual D i s c )
1 9 8 1 K Z 5 0 0 0 , K Z 5 5 0 - 0 , D
Cylinder ID
Piston OD
Primary cup OD
Secondary cup OD
Spring free length
0.628 in. (15.95 mm)
0.61 7 in. (1 5.67 mm)
0.630 in. (16.0 mm)
0.646 in. (16.4 mm)
1.37 in. (34.8 mm)
Front Master C y l i n d e r (Single D i s c )
1980-1 9 8 1 KZ550-C, 1 9 8 1 K Z 5 5 0 - A
Cylinder ID
Piston OD
Primary cup OD
Secondary cup OD
Spring free length
0.503 in. (12.78 mm)
0.492 in. (12.50 mm)
0.504 in. (1 2.8 mm)
0.516 in. (1 3.1 mm)
1.86 in. (47.2 rnm)
Rear Master C y l i n d e r
1979- 1 9 8 0 KZ5OO
Cylinder ID
Piston OD
Primary cup OD
Secondary cup OD
Spring free length
0.628 in. (1 5.95 mm)
0.622 in. (15.80 mm)
0.642 in. (16.3 mm)
0.642 in. (16.3 rnm)
1.46 in. .(37.2 mm)
Rear Master Cylinder
1 9 8 1 KZSOO, K Z 5 5 0 - 0 , D
Cylinder ID
Piston OD
Primary cup OD
Secondary cup OD
Spring free length
0.554 in. (14.08 mm)
0.543 in. (13.80 mm)
0.551 in. (14.0 mm)
0.575 in. (14.6 mm)
1.28 in. (32.4 mm)
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   Also See for Kawasaki KZ500

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Zx550Kz550Kzx550

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