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132
CHAPTER FIVE
10. Install the cover screws and tighten them
by hand. Note the ignition timing lead clamps
at the front and rear bottom cover screws
(Figure 27).
NOTE
When installing cover screws, check that
each one sticks up the same amount
before you screw them all in. If not,
you've got a short screw in a long hole
and vice versa. Do not use
an
impact
driver to install cover screws; they'll he
too tight.
11. Add engine oil and adjust the clutch
release and cable play as described in Chapter
Three.
T a b l e 1 CLUTCH WEAR L I M I T S
Clutch housing ID
Clutch sleeve OD
Disc tablhousing clearance
Standard
Limit
Friction disc thickness
Disclplate warp
Housinglsecondary gear backlash
KZ500
KZ550
, Spring tension
1.458 in. (37.03 mm)
1.258 in. (31.96 mm)
0.01 4-0.026 in. (0.35-0.65 mrn)
0.028 in. (0.7 mm)
0.1 1 in. (2.7 mm)
0.016 in. (0.4 mm)
0.005 in. (0.13 mm)
0.0055 in. (0.1 4 rnm)
41 ~ b .
@
0.93 in. (1 8.5 k g
@
23.5 mm)
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   Also See for Kawasaki KZ500

This manual is also suitable for:

Zx550Kz550Kzx550

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