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122
CHAPTER FOUR
T a b l e 1 E N G I N E W E A R L I M I T S ( C o n t i n u e d )
Piston ring groove width
Top, second
0.052 in. (1.33 mm)
Oil
0.1 02 in. (2.60 mm)
Piston ring installed gap
(limits)
0.008-0.027 in. (0.2-0.7 mm)
Primary chain play (Tsubakimoto
Hy-Vo 318P-3/4W, 50 links)
0.98 in. (25 mm)
Valve stem runout
0.002 in. (0.05 mm)
Valve stem OD
Intake
0.21 3 in. (5.41 mm)
Exhaust
0.212 in. (5.39 mm)
Valve glide ID
0.220 in. (5.58 mm)
Valvetguide clearance
(rocking method)
0.01 0 in. (0.26 mm)
Valve head thickness
0.020 in. (0.5 mm)
Valve seat width (standard)
0.030 in. (0.75 mm)
Valve seat angles
30°, 45", 60"
Valve spring tension
Inner
36 Ib.
@
0.91 in. (16.2 k g
@
23.1 mm)
Outer
69 Ib.
@
0.99 in. (31.3 k g
@
25.1 mm)
Valve spring squareness
0.06 in. (1.5 mm) from vertical
@
top of spring
Valve stem installed height (max.)
Intake
1.458 in. (37.03 mm)
Exhaust
1.456 in. (36.98 mm)
T a b l e 2 E N G I N E T O R Q U E S
Alternator rotor bolt
Cam chain tensioner cap
Camshaft cap bolts
Camshaft sprocket bolts
Clutch hub nut
Clutch spring bolts
Connecting rod cap nuts
Crankcase bolts
Small
Large
Cylinder base nuts
Cylinder head
Bolts
Nuts
Cylinder base nuts
Engine mounting nuts
Engine mounting bracket nuts
Engine sprocket plate bolts
Ignition advance bolt
Neutral indicator switch
Oil cooler mounting bolts
Oil cooling line bolts
Oil cooling line nuts
Oil drain plug
Oil filter mounting bolt
Oil Dan bolts
50
1 8
8.5
11
100
90 in.-lb.
17.5
90 in.-lb.
1 8
8.5
8.5
16.5
8.5
30
17.5
90 in.-lb.
18
11
90 in.-lb.
90 in.-lb.
16.5
27
14.5
90 inch-lb.
(continued)
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   Also See for Kawasaki KZ500

This manual is also suitable for:

Zx550Kz550Kzx550

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