Download  Print this page

Advertisement

Table of Contents
T a b l e 1 E N G I N E WEAR L I M I T S
Cam chain (20 link length)
Cam chain guide rubber wear depth
Upper
Front
Rear
Cam lobe height
Camshaft journallbearing
cap clearance
Camshaft bearing ID
Camshaft journal OD
Camshaft runout
Compression (minimum)
Combustion chamber volume
(from bottom of cylinder head)
Connecting rod bend and
twist per 4 in. (100 mm)
Connecting rod big-end clearance
Radial
Limit
Standard
Side
Connecting rod small end ID
Connecting rod journal OD
Connecting rod bearing insert thickness
Green
Black
Brown
Crankshaft main journallbearing clearance
Limit
Standard
Crankshaft main journal OD
Crankshaft bearing insert thickness
Brown
Black
Green
Crankshaft side clearance
Crankshaft runout
Cylinder head warp
Cylinder bore ID
KZ500
KZ550
Oil pressure
@
4,000 rpm
C
195" F (90" C)
Standard
Relief valve (cold oil)
Oil pump
Innerlouter rotor clearance
Outer rotorlbody clearance
Rotor end play
Pistonlcylinder clearance
(standard)
Piston OD
KZ500
KZ550
Piston pin hole ID
Piston pin OD
Piston ringlgroove clearance
Piston ring thickness
6.39 in. (1 62.4 mm)
0.16 in. (4.0 mm)
0.20 in. (5.0 mm)
0.12 in. (3.0 mm)
1.396 in. (35.45 mm)
0.005 in. (0.13 mm)
0.869 in. (22.06 mm)
0.864 in. (21.93 mm)
0.004 in. (0.1 mm)
130 psi (9.0 kglcm2)
0.95 cu. in. (1 5.6 cc)
0.008 in. (0.20 mm)
0.004 in. (0.1 mm)
0.001 6 in. (0.0405 mm)
0.020 in. (0.50 mm)
0.553 in. (1 4.05 mm)
1.298 in. (32.97 mm)
0.0587 in. (1.492 mm)
0.0586 in. (1.486 mm)
0.0584 in. (1.483 mm)
0.004 in. (0.10 mm)
0.0009 in. (0.022 rnm)
1.258 in. (31.96 mm)
0.0785 in. (1.993 mm)
0.0786 in. (1.997 rnrn)
0.0788 in. (2.001 mm)
0.01 4 in. (0.35 mm)
0.002 in. (0.05 rnm)
0.002 in. (0.05 mm)
2.1 69 in. (55.1 0 mm)
2.287 in. (58.1 0 mm)
28-36 psi (2.0-2.5 kglcm2)
63-85 psi (4.4-6.0 kglcm2)
0.012 in. (0.30 mm)
0.01 2 in. (0.30 mm)
0.005 in. (0.12 mm)
0.0008-0.0019 in. (0.020-0.047 mm)
2.157 in. (54.80 mm)
2.276 in. (57.80 mm)
0.5539 in. (1 4.07 mm)
0.5496 in. (13.96 mm)
0.006 in. (0.15 mm)
0.043 in. (1.1 0 mm)
(continued)
Property of www.SmallEngineDiscount.com - Not for Resale

Advertisement

Table of Contents

   Also See for Kawasaki KZ500

This manual is also suitable for:

Zx550Kz550Kzx550

Comments to this Manuals

Symbols: 0
Latest comments: