Related Manuals for Pfaff powerLine 2595
Summary of Contents for Pfaff powerLine 2595
- Page 1 2595 2596 SET-UP INSTRUCTIONS 296-12-19 005/002 Aufstellanleitung engl. 09.12...
- Page 2 The reprinting, copying or translation of PFAFF Service Manuals - whether in whole or in part - is only permitted with our prior consent and with reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord...
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Page 3: Table Of Contents
Table top cutout (PFAFF 2595 / 2596 PLUS with tilted work base) ........10 Table top cutout (PFAFF 2595 / 2596 BASIC + PLUS without tilted work base ....11 Table top cutout (PFAFF 2595 / 2596 BASIC with clutch motor - without tilted work base) .................... -
Page 4: General Notes
General Notes General Notes The machine may only be set-up and commissioned by qualifi ed personnel! All notes in Chapter 1 Safety of the Instruction Manual must be observed! There must be suitable electrical connections at set-up site, see Chapter 3 Specifi... -
Page 5: Scope Of Delivery
Before setting up the machine, check whether all the required parts have been included. The following description only applies to one special sewing machine, for which all individual components have been delivered by the PFAFF Industrie Maschinen AG. Sewing machine accessories Sewing machine accessories Description / No. - Page 6 Scope of delivery Sewing machine accessories Description / No. pieces Rear rubber pads with screws (2x) Front rubber pads (4x) Hinge with screws (2x) Sewing head support Tilt lock (1x) Oil pan with 5 screws and washers Oilcan (1x), Sachet with 80 ml oil, Dusting brush (1x) Allan key 3 mm (1x), Screwdriver large (1x),...
- Page 7 Scope of delivery Sewing machine accessories Description / No. of pieces Earth cable (3x) , Screw and washers Motor bracket with fi xing screws Drive wheel, drive belt, belt guard and approach barrier switch with Fixing screws Set-up instructions, instruction manual to the machine...
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Page 8: Accessories For The Sewing Machine Drive Ecodrive P74 Ed-L
Scope of delivery Accessories for the sewing machine drive EcoDrive P74 ED-L Control package EcoDrive P74 ED-L Description Motor Control box with switch, fastening screws and cable Adapter cable for synchronizer... - Page 9 Scope of delivery Control package EcoDrive P74 ED-L Description Control panel bracket with control panel and fastening screws Speed control unit with holder and fastening screws, and connecting rod to the pedall...
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Page 10: Stand And Table Top
Stand and table top Stand and table top Table top cutout (PFAFF 2595 / 2596 PLUS with tilted work base) - Page 11 Stand and table top Table top cutout (PFAFF 2595 / 2596 BASIC + PLUS without tilted work base...
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Page 12: Without Tilted Work Base)
Stand and table top Table top cutout (PFAFF 2595 / 2596 BASIC with clutch motor - without tilted work base) 906-4001-151 Vers. 08.04.08... -
Page 13: Assembly Drawing For The Table Top
Stand and table top Assembly drawing for the table top (PFAFF 2595 / 2596 PLUS - with and without tilted work base) -
Page 14: Installation
Installation Installation Assembling the stand and table top ● Assemble the stand (part no. 906-3750-010/895) and table top as shown in the following illustration. The stand and table top must be constructed for a weight of at least 100 kg. ●... -
Page 15: Adjusting The Table-Top Height
Installation Adjusting the table-top height Fig. 4 - 02 ● Loosen screw 1. ● Adjust the table tap to the required working height by increasing or reducing the height of the stand and then level the table-top horizontally. To avoid the stand tilting, adjust it evenly on both sides. ●... -
Page 16: Assembling The Ecodrive Control Unit P74 Ed-L
Installation Assembling the EcoDrive control unit P74 ED-L 6x30 (2x) 6x30 (2x) 6x30 (2x) 6x30 (4x) Fig. 4 - 03 ● Fit the control box 1 to the table top with four screws 6x30. ● Attach the mains switch 2 to the table top with two screws 6x30. ●... -
Page 17: Setting The Sewing Machine Into The Stand
● Attach each of the hinges 1 to the sewing head with two screws M6 x 16. ● On the PFAFF 2595 and 2596 attach tilt lock 2 with a M5 x 6 screw. ● Set the sewing machine into the table top. -
Page 18: Assemble The Mounted Motor
Installation Assemble the mounted motor Fig. 4 - 05 ● Fix bearing plate 1 on to motor 2 using screws 3, as shown in fi g. 4-05. ● Remove the wedge from motor shaft 4. ● Attach angle bracket 5 with screws 6. ●... -
Page 19: Apply Drive Belt And Tension
Installation Apply drive belt and tension Version A Version B Fig. 4 - 06 ● Lay on the drive belt 11. ● Pivot the motor bearing plate 2 so that the drive belt 11 is taut. ● In this position, tightly fi x screw 10. Mounting the belt guard of the fl... -
Page 20: Connecting The Safety Switch
Installation Connecting the safety switch ● Connect plug 1 of safety switch 2 as shown in Fig. 4 - 08. When the machine head is tilted back,the safety switch prevents the machine from star- ting when the main switch is Fig. -
Page 21: Assembling The Led Lamp (Optional)
Installation Assembling the LED lamp (optional) Fig. 4 - 10 ● Unscrew the head and arm cover. ● Remove the complete voltage mounting plate. ● Assemble the LED lamps 1 as shown in Fig. 4-10. ● Install cable 2 in the recess of the machine arm and lead plug 3 down through the machine. -
Page 22: Fitting The Transformer To The Led Lamp
Installation Fitting the transformer to the LED lamp 4x20 (4x) Fig. 4 - 11 ● Attach transformer 1 to the table top with four screws 4 x 20. ● Screw the power line with clamps and main leads cleat to the table top. ●... -
Page 23: Assembling The Thread Guide And Take-Up Lever Guard
Installation Assembling the thread guide and take-up lever guard Fig. 4 - 12 ● Remove face plate 1 and arm cover 2 (screws 3). ● Adjust thread guide 4 (screw 5) as shown in Fig. 4 - 12. ● Insert thread guide 6 in hole 7, and fasten with nut 8 from below. ●... -
Page 24: Assembling The Top V-Belt Guard And Sewing Head Support
Installation Assembling the top V-belt guard and sewing head support Fig. 4 - 13 ● Attach guard belt 1 (for machines with transmission motor add protector 1a) with screws 2. ● Insert sewing head support 3 into the hole in the table top. Do not operate the machine with support 3! Danger from top-heavy sewing head! Machine cannot fall over when tilted backwards! -
Page 25: Mounting The Control Panel
Installation Mounting the control panel Fig. 4 - 14 ● Fasten the control panel bracket 2 to the threaded holes 1 with two screws M5 x 12. ● Attach control panel 3 to bracket 2 with two screws 5 x 10. ●... -
Page 26: Connecting The Plug-In Connections And Earth Cables
Installation Connecting the plug-in connections and earth cables EcoDrive P74-ED-L M6x16 X2.1 X2.2 Fig. 6 - 06 ● Connect all plugs as labelled on the control box 1 ● In the case of control unit EcoDrive P74 ED-L the adapter cable X2 is to be connected to socket X2. -
Page 27: Block Diagram Pfaff 2595/96 Plus With Ecodrive P74 Ed-L
Installation Block diagram PFAFF 2595/96 PLUS with EcoDrive P74 ED-L Synchronizer PD 6 2595 PLUS Y3, Y4, Y5, Y6, Y9 2596 PLUS Y8, Y14, Y1X, R1 BDF - PICO TOP Optional Light barrier power supply unit Ministop drive XA20 unit (long) with... -
Page 28: Mounting / Connecting The Maintenance Unit
Installation Mounting / connecting the maintenance unit Fig. 4 - 17 ● Attach maintenance unit 1 to the stand with two screws M6 x 25. ● Connect the maintenance unit to the machine’s pneumatic tube. To ensure the perfect functioning of all pneumatic devices, there must be a sup- ply system pressure of between 8 and 10 bar. -
Page 29: Commissioning
Commissioning Commissioning Before commissioning the machine, it must be thoroughly cleaned and then oiled., see chapter 9 Care and maintenance in the instruction manual. ● Check the machine, particularly its electrical wiring and pneumatic tube connections, for any damage. ● Have skilled personnel check if the machine can be operated with the available mains vol- tage. - Page 30 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 1386 E-mail: info@pfaff-industrial.com Hotlines: Technical service: +49 - 175/2243-101 Application consultance: +49 - 175/2243-102 Spare-parts hotline:...