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Manuals
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Kawasaki Manuals
Motorcycle
Vulcan 1700 Vaquero
Service manual
Accessory Relay Inspection - Kawasaki vulcan 1700 vaquero Service Manual
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Owner's manual
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Go
Page 1
Page 2
Page 3 - GENERAL INFORMATION
Page 4
Page 5
Page 6 - Country and area codes
Page 7 - Emission control information
Page 8
Page 9 - How to use this manual
Page 10
Page 11
Page 12 - Before Servicing
Page 13
Page 14
Page 15
Page 16
Page 17 - Model Identification
Page 18
Page 19 - General Specifications
Page 20
Page 21
Page 22 - Unit Conversion Table
Page 23 - Table Of Contents
Page 24
Page 25 - Periodic Maintenance Chart
Page 26
Page 27
Page 28
Page 29 - Torque and Locking Agent
Page 30
Page 31
Page 32
Page 33
Page 34
Page 35 - Specifications
Page 36
Page 37 - Special Tools
Page 38 - Periodic Maintenance Procedures
Page 39 - Idle Speed Inspection
Page 40
Page 41
Page 42 - Fuel Hose Inspection (fuel leak, damage,...
Page 43 - Evaporative Emission Control System Insp...
Page 44
Page 45 - Cooling System
Page 46 - Engine Top End
Page 47 - Clutch Fluid Level Inspection
Page 48 - Wheels and Tires
Page 49 - Wheel Bearing Damage Inspection
Page 50 - Final Drive
Page 51 - Drive Belt Deflection Adjustment
Page 52
Page 53 - Wheel Alignment Inspection/Adjustment
Page 54
Page 55
Page 56 - Brakes
Page 57 - Brake Hose and Pipe Damage and Installat...
Page 58
Page 59 - Brake Pad Wear Inspection
Page 60 - Suspension
Page 61 - Rear Shock Absorber Oil Leak Inspection
Page 62
Page 63 - Steering Stem Bearing Lubrication
Page 64 - Lights and Switches Operation
Page 65
Page 66
Page 67 - Headlight Aiming Inspection
Page 68 - Sidestand Switch Operation Inspection
Page 69 - Engine Stop Switch Operation Inspection
Page 70 - Bolts, Nuts and Fasteners Tightness Insp...
Page 71
Page 72 - Replacement Parts
Page 73 - Fuel Hose Replacement
Page 74 - Coolant Change
Page 75
Page 76 - Radiator Hose and O-ring Replacement
Page 77 - Engine Oil Change
Page 78 - Oil Filter Replacement
Page 79 - Brake Hose Replacement
Page 80
Page 81 - Brake Fluid Change
Page 82
Page 83 - Master Cylinder Rubber Parts Replacement
Page 84
Page 85 - Caliper Rubber Parts Replacement
Page 86
Page 87
Page 88 - Clutch Hose Replacement
Page 89
Page 90 - Clutch Fluid Change
Page 91 - Clutch Master Cylinder Rubber Parts Repl...
Page 92 - Clutch Slave Cylinder Piston Seal Replac...
Page 93 - Spark Plug Replacement
Page 94
Page 95
Page 96
Page 97
Page 98 - Exploded View
Page 99
Page 100
Page 101
Page 102 - Specifications
Page 103
Page 104 - Special Tools and Sealant
Page 105
Page 106 - DFI System
Page 107
Page 108
Page 109
Page 110
Page 111
Page 112 - DFI Parts Location
Page 113
Page 114 - DFI Servicing Precautions
Page 115
Page 116 - Troubleshooting the DFI System
Page 117
Page 118
Page 119
Page 120 - Inquiries to Rider
Page 121
Page 122
Page 123 - DFI System Troubleshooting Guide
Page 124
Page 125
Page 126
Page 127
Page 128 - Self-Diagnosis
Page 129
Page 130
Page 131 - Service Code Reading
Page 132
Page 133 - Backups
Page 134
Page 135 - Throttle Position Sensor (Service Code 1...
Page 136 - Throttle Position Sensor Input Voltage I...
Page 137
Page 138 - Intake Air Pressure Sensor (Service Code...
Page 139 - Intake Air Pressure Sensor Output Voltag...
Page 140
Page 141
Page 142
Page 143
Page 144 - Intake Air Temperature Sensor (Service C...
Page 145 - Intake Air Temperature Sensor Resistance...
Page 146
Page 147 - Water Temperature Sensor (Service Code 1...
Page 148 - Water Temperature Sensor Resistance Insp...
Page 149 - Accelerator Position Sensor (Service Cod...
Page 150 - Accelerator Position Sensor Input Voltag...
Page 151
Page 152 - Crankshaft Sensor (Service Code 21)
Page 153 - Speed Sensor (Service Code 24)
Page 154 - Speed Sensor Output Voltage Inspection
Page 155
Page 156 - Gear Position Switch (Service Code 25)
Page 157
Page 158 - Vehicle-down Sensor (Service Code 31)
Page 159 - Vehicle-down Sensor Input Voltage Inspec...
Page 160 - Vehicle-down Sensor Output Voltage Inspe...
Page 161
Page 162 - Oxygen Sensor - not activated (Service C...
Page 163
Page 164
Page 165 - Fuel Pump Relay (Service Code 46)
Page 166 - Return Spring (Service Code 49)
Page 167 - Ignition Coils #1, #2 (Service Code 51, ...
Page 168
Page 169 - Radiator Fan Relay (Service Code 56)
Page 170 - ETV Acutuator (Service Code 58)
Page 171 - ETV Actuator Relay Inspection
Page 172 - Air Switching Valve (Service Code 64)
Page 173 - Oxygen Sensor Heater (Service Code 67, E...
Page 174 - Oxygen Sensor Heater Power Source Voltag...
Page 175
Page 176 - Battery Voltage (Service Code 97)
Page 177 - ETV Control Circuit (Service Code 98)
Page 178 - Warning Indicator Light (LED)
Page 179 - ECU
Page 180 - ECU Power Supply Inspection
Page 181
Page 182 - DFI Power Source
Page 183 - Fuel Line
Page 184 - Fuel Flow Rate Inspection
Page 185
Page 186 - Fuel Pump
Page 187 - Fuel Pump Installation
Page 188 - Pressure Regulator Removal
Page 189 - Fuel Filter Cleaning
Page 190 - Fuel Injectors
Page 191 - Fuel Injector Installation
Page 192 - Fuel Injector Output Voltage Inspection
Page 193 - Fuel Injector Input Voltage Inspection
Page 194 - Fuel Injector Fuel Line Inspection
Page 195
Page 196 - Throttle Grip and Cables
Page 197 - Cable Lubrication
Page 198 - Throttle Body Assy
Page 199 - Throttle Body Assy Installation
Page 200
Page 201 - Throttle Body Assy Disassembly
Page 202 - Throttle Body Assy Assembly
Page 203 - Intake Manifold
Page 204 - Air Cleaner
Page 205 - Left Air Cleaner Housing Installation
Page 206 - Right Air Cleaner Housing Installation
Page 207
Page 208 - Fuel Tank
Page 209
Page 210
Page 211 - Fuel Tank Installation
Page 212
Page 213 - Fuel Tank and Cap Inspection
Page 214 - Evaporative Emission Control System (CAL...
Page 215 - Separator Operation Test
Page 216
Page 217
Page 218 - Exploded View
Page 219
Page 220 - Coolant Flow Chart
Page 221
Page 222 - Specifications
Page 223 - Special Tools
Page 224 - Coolant
Page 225 - Cooling System Flushing
Page 226 - Water Pump
Page 227 - Water Pump Impeller Inspection
Page 228
Page 229 - Radiator
Page 230 - Radiator Installation
Page 231 - Radiator Cap Inspection
Page 232 - Thermostat
Page 233 - Thermostat Inspection
Page 234 - Hoses and Pipes
Page 235 - Lower Water Pipe Removal
Page 236 - Hose Installation
Page 237 - Water Temperature Sensor
Page 238
Page 239
Page 240 - Exploded View
Page 241
Page 242
Page 243
Page 244 - Exhaust System Identification
Page 245
Page 246 - Specifications
Page 247
Page 248 - Special Tools and Sealant
Page 249
Page 250 - Clean Air System
Page 251 - Air Switching Valve Removal
Page 252 - Air Switching Valve Unit Test
Page 253 - Cylinder Head Covers
Page 254
Page 255
Page 256 - Rocker Cases
Page 257
Page 258 - Rocker Case Installation
Page 259
Page 260
Page 261 - Rocker Shafts, Rocker Arms
Page 262 - Rocker Arm Inspection
Page 263 - HLA (Hydraulic Lash Adjuster)
Page 264 - Camshaft Chain Tensioners
Page 265 - Camshaft Chain Tensioner Installation
Page 266 - Camshafts, Camshaft Chains, Camshaft Spr...
Page 267
Page 268 - Camshaft, Rocker Case Wear
Page 269 - Cam Wear
Page 270 - Camshaft Sprocket Installation
Page 271 - KACR (Kawasaki Automatic Compression Rel...
Page 272 - KACR Installation
Page 273
Page 274
Page 275 - Cylinder Heads
Page 276 - Cylinder Head Removal
Page 277
Page 278
Page 279 - Cylinder Head Warp
Page 280 - Valves
Page 281 - Valve Guide Installation
Page 282 - Valve Seat Inspection
Page 283
Page 284
Page 285
Page 286
Page 287 - Cylinders, Pistons
Page 288 - Piston Removal
Page 289 - Piston Installation
Page 290 - Cylinder Wear
Page 291 - Piston Ring, Piston Ring Groove Wear
Page 292 - Piston Ring End Gap
Page 293 - Mufflers
Page 294 - Muffler Body Installation
Page 295 - Exhaust Pipe Removal
Page 296
Page 297
Page 298 - Exhaust Pipe Installation
Page 299
Page 300
Page 301
Page 302 - Exploded View
Page 303
Page 304 - Specifications
Page 305 - Special Tools
Page 306 - Clutch Fluid
Page 307 - Clutch Hose Inspection
Page 308 - Clutch Master Cylinder
Page 309 - Clutch Master Cylinder Inspection
Page 310 - Clutch Slave Cylinder
Page 311 - Clutch Slave Cylinder Disassembly/Assemb...
Page 312 - Clutch Cover Removal
Page 313 - Outer Clutch Covers Installation
Page 314
Page 315 - Clutch Installation
Page 316
Page 317
Page 318
Page 319 - Clutch Plate, Wear, Damage Inspection
Page 320 - Clutch Hub Spline Inspection
Page 321
Page 322 - Exploded View
Page 323
Page 324 - Engine Oil Flow Chart
Page 325
Page 326 - Specifications
Page 327 - Special Tools and Sealant
Page 328 - Engine Oil and Oil Filter
Page 329 - Engine Oil Change
Page 330 - Oil Screen
Page 331 - Oil Screen Installation
Page 332 - Oil Pressure Relief Valve
Page 333 - Oil Pump
Page 334 - Oil Pump Removal
Page 335 - Oil Pump Installation
Page 336
Page 337 - Oil Pressure Measurement
Page 338 - Oil Pressure Switch
Page 339 - Oil Pipes
Page 340 - Oil Pipe Installation
Page 341 - Blowby Gas System
Page 342 - Breather Drain Cleaning
Page 343
Page 344 - Exploded View
Page 345
Page 346 - Special Tools
Page 347 - Engine Removal/Installation
Page 348
Page 349
Page 350
Page 351
Page 352 - Engine Installation
Page 353
Page 354
Page 355
Page 356 - Exploded View
Page 357
Page 358
Page 359
Page 360 - Specifications
Page 361
Page 362 - Special Tools and Sealants
Page 363 - Crankcase
Page 364
Page 365 - Crankcase Assembly
Page 366
Page 367
Page 368
Page 369
Page 370 - Crankshaft and Connecting Rods
Page 371 - Connecting Rod Installation
Page 372 - Crankshaft/Connecting Rod Cleaning
Page 373 - Connecting Rod Twist
Page 374
Page 375 - Crankshaft Side Clearance
Page 376 - Crankshaft Main Bearing/Main Journal Wea...
Page 377 - Balancer
Page 378 - Balancer Mechanism Installation
Page 379
Page 380
Page 381 - Balancer Shaft Removal
Page 382 - Starter Clutch
Page 383
Page 384 - Torque Limiter
Page 385 - Transmission
Page 386 - Transmission Shaft Assembly
Page 387
Page 388 - Shift Drum Removal
Page 389 - Shift Drum Assembly
Page 390 - Shift Fork Guide Pin/Drum Groove Wear
Page 391 - External Shift Mechanism
Page 392
Page 393 - External Shift Mechanism Removal
Page 394
Page 395 - External Shift Mechanism Installation
Page 396
Page 397
Page 398
Page 399 - Ball Bearing, Needle Bearing and Oil Sea...
Page 400 - Bearing Wear
Page 401 - Oil Seal Inspection
Page 402
Page 403
Page 404 - Exploded View
Page 405
Page 406 - Specifications
Page 407 - Special Tools
Page 408 - Wheels (Rims)
Page 409 - Front Wheel Installation
Page 410 - Rear Wheel Removal
Page 411
Page 412 - Rear Wheel Installation
Page 413 - Wheel Inspection
Page 414 - Axle Inspection
Page 415 - Balance Weight Installation
Page 416 - Tires
Page 417
Page 418 - Tire Repair
Page 419 - Hub Bearing
Page 420 - Hub Bearings Inspection
Page 421
Page 422 - Exploded View
Page 423
Page 424 - Specifications
Page 425 - Special Tools
Page 426 - Drive Belt
Page 427 - Drive Belt Wear Inspection
Page 428 - Drive Belt Installation
Page 429 - Pulley and Coupling
Page 430 - Engine Pulley Removal
Page 431 - Engine Pulley Installation
Page 432 - Rear Pulley Coupling Installation
Page 433 - Coupling Bearing Installation
Page 434 - Coupling Bearing Lubrication
Page 435
Page 436
Page 437
Page 438 - Exploded View
Page 439
Page 440
Page 441
Page 442
Page 443
Page 444
Page 445
Page 446 - Specifications
Page 447
Page 448 - Brake Lever Position Adjustment
Page 449 - Brake Pedal Installation
Page 450 - Calipers
Page 451 - Caliper Installation
Page 452 - Caliper Fluid Seal Damage Inspection
Page 453 - Caliper Piston and Cylinder Damage Inspe...
Page 454 - Brake Pads
Page 455 - Rear Brake Pad Removal
Page 456 - Master Cylinder
Page 457 - Rear Master Cylinder Removal
Page 458 - Rear Master Cylinder Disassembly
Page 459 - Brake Discs
Page 460 - Brake Fluid
Page 461
Page 462
Page 463 - Brake Hose
Page 464 - K-ACT ABS (Equipped Models)
Page 465
Page 466
Page 467 - K-ACT ABS Servicing Precautions
Page 468
Page 469
Page 470 - K-ACT ABS Troubleshooting Outline
Page 471
Page 472
Page 473 - Inquiries to Rider
Page 474
Page 475 - Self-diagnosis Outline
Page 476 - Service Code Clearing Procedures
Page 477
Page 478 - How to Read Service Codes
Page 479
Page 480 - K-ACT ABS Indicator Light (LED) Inspecti...
Page 481 - Solenoid Valve Inspection (Service Code ...
Page 482
Page 483 - Front Combine Valve Inspection (Service ...
Page 484
Page 485 - Front Wheel Rotation Sensor Signal Abnor...
Page 486 - Rear Wheel Rotation Sensor Signal Abnorm...
Page 487 - Rear Wheel Rotation Sensor Wiring Inspec...
Page 488 - Power Supply Voltage Abnormal (Under-Vol...
Page 489 - Power Supply Voltage Abnormal (Over-Volt...
Page 490 - High Pressure Switching/Switching Valve ...
Page 491 - K-ACT ABS Hydraulic Unit Installation
Page 492 - K-ACT ABS Hydraulic Unit Inspection
Page 493 - Front Wheel Rotation Sensor Removal
Page 494 - Rear Wheel Rotation Sensor Removal
Page 495 - Wheel Rotation Sensor Inspection
Page 496 - Rear Wheel Rotation Sensor Rotor Removal
Page 497
Page 498 - Exploded View
Page 499
Page 500
Page 501
Page 502 - Specifications
Page 503 - Special Tools
Page 504
Page 505 - Front Fork
Page 506
Page 507
Page 508 - Front Fork Removal
Page 509
Page 510 - Front Fork Assembly
Page 511 - Inner Tube, Outer Tube Inspection
Page 512 - Dust Seal Inspection
Page 513 - Rear Shock Absorber (Air Type)
Page 514 - Rear Shock Absorber Removal
Page 515 - Rear Shock Absorber Installation
Page 516 - Rear Shock Absorber Scrapping
Page 517 - Swingarm
Page 518 - Swingarm Installation
Page 519 - Swingarm Bearing Installation
Page 520 - Grease Seal and Needle Bearing Lubricati...
Page 521
Page 522 - Exploded View
Page 523
Page 524 - Special Tools
Page 525 - Handlebar
Page 526
Page 527 - Handlebar Holder Installation
Page 528 - Steering Inspection
Page 529 - Steering Stem
Page 530 - Steering Stem Installation
Page 531 - Steering Stem Warp Inspection
Page 532 - Steering Stem Bearing
Page 533 - Stem Bearing Lubrication
Page 534
Page 535
Page 536 - Exploded View
Page 537
Page 538
Page 539
Page 540
Page 541
Page 542
Page 543
Page 544 - Special Tool
Page 545 - Seat
Page 546 - Fairing
Page 547 - Fairing Installation
Page 548
Page 549 - Fairing Inner Cover Installation
Page 550 - Fog Light Cover Removal
Page 551 - Radiator Shroud Removal
Page 552
Page 553 - Side Covers
Page 554 - Fenders
Page 555 - Rear Fender Installation
Page 556 - Battery Case
Page 557 - Footboard
Page 558 - Right Footboard Installation
Page 559
Page 560 - Sidestand
Page 561 - Saddlebags
Page 562 - Saddlebag Assembly
Page 563 - Saddlebag Stay Removal
Page 564
Page 565 - Storage Box
Page 566
Page 567 - Guards
Page 568 - Rear View Mirrors
Page 569 - Downtube Removal
Page 570 - Frame Inspection
Page 571
Page 572
Page 573
Page 574 - Exploded View
Page 575
Page 576
Page 577
Page 578
Page 579
Page 580 - Specifications
Page 581 - Special Tools and Sealants
Page 582 - Wiring Diagram (VN1700J Model)
Page 583
Page 584
Page 585
Page 586 - Wiring Diagram (VN1700K Model)
Page 587
Page 588
Page 589
Page 590 - Electrical Parts Location
Page 591
Page 592 - Servicing Precautions
Page 593 - Electrical Wiring
Page 594 - Battery
Page 595 - Battery Activation
Page 596
Page 597
Page 598 - Precautions
Page 599 - Refreshing Charge
Page 600 - Charging System
Page 601 - Alternator Cover Installation
Page 602 - Alternator Stator Coil Installation
Page 603 - Alternator Rotor Installation
Page 604 - Charging Voltage Inspection
Page 605
Page 606 - Regulator/Rectifier Removal
Page 607 - Regulator/Rectifier Inspection
Page 608
Page 609 - Ignition System
Page 610 - Ignition Coil Installation
Page 611 - Spark Plug Removal
Page 612 - Ignition Coil Primary Peak Voltage
Page 613 - Crankshaft Sensor Removal
Page 614 - Crankshaft Sensor Peak Voltage Inspectio...
Page 615 - IC Igniter Inspection
Page 616
Page 617
Page 618 - Starter Motor
Page 619 - Starter Motor Disassembly
Page 620
Page 621 - Brush Inspection
Page 622 - Brush Lead Inspection
Page 623
Page 624 - Lighting System
Page 625 - Headlight Unit Removal
Page 626 - Headlight Installation
Page 627 - Tail/Brake Light (LED) Removal
Page 628 - License Plate Light Bulb Replacemrnt
Page 629
Page 630
Page 631 - Automatic Turn Signal Canceling System
Page 632 - Distance Sensor System Inspection
Page 633
Page 634
Page 635
Page 636 - Air Switching Valve
Page 637
Page 638 - Radiator Fan System
Page 639
Page 640 - Meter, Gauge
Page 641 - Meter Unit Disassembly
Page 642
Page 643
Page 644
Page 645 - Can Communication Item Inspection
Page 646
Page 647
Page 648
Page 649 - Meter Unit Inspection
Page 650
Page 651
Page 652
Page 653
Page 654
Page 655
Page 656
Page 657 - Electronic Cruise Control System Switche...
Page 658
Page 659
Page 660
Page 661
Page 662 - Audio System
Page 663 - Speaker Installation
Page 664 - Antenna Installation
Page 665 - Audio System Accessory Connectors
Page 666 - Country (Destination of Radio) Setting P...
Page 667 - Audio System Troubleshooting
Page 668
Page 669
Page 670
Page 671
Page 672 - Switch and Sensors
Page 673 - Speed Sensor Removal
Page 674 - Oxygen Sensor Heater Inspection (Equippe...
Page 675 - Front Brake Light Switch Inspection
Page 676 - Switch Inspection
Page 677 - Relay Box
Page 678 - Diode Circuit Inspection
Page 679 - Accessory Relay Inspection
Page 680 - Fuse
Page 681 - Fuse Inspection
Page 682
Page 683
Page 684
Page 685
Page 686
Page 687
Page 688
Page 689
Page 690
Page 691
Page 692
Page 693
Page 694
Page 695
Page 696
Page 697
Page 698
Page 699
Page 700
Page 701
Page 702
Page 703
Page 704
Page 705
Page 706
Page 707
Page 708
Page 709
Page 710
Page 711
Page 712
Page 713
Page 714
Page 715
Page 716
Page 717
Page 718
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735
Contents
Table of contents
Troubleshooting
Bookmarks
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Relay Box
Relay Box Internal Circuit
A. Headlight Circuit Relay
B. ECU Main Relay (Unused)
C. Fuel Pump Relay
D. Starter Circuit Relay
E. Fan Relay
Accessory Relay Inspection
•
Remove:
Seat (see Seat Removal in the Frame chapter)
Accessory Relay [A]
○
The accessory relay is identical to the ETV actuator relay
[B].
•
Refer to the ETV Actuator Relay Inspection in the Fuel
System (DFI) chapter for the accessory relay inspection.
ELECTRICAL SYSTEM 16-109
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Headlight Aiming Inspection
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Chapters
Table Of Contents
11
Periodic Maintenance
23
Fuel System (dfi)
95
Cooling System
217
Engine Top End
239
Clutch
301
Engine Lubrication System
321
7-22 Engine Lubrication System
343
Crankshaft/transmission
355
Wheels/tires
403
Final Drive
421
Brakes
435
Suspension
497
Steering
521
Frame
535
Electrical System
571
Table of Contents
Troubleshooting
Troubleshooting the DFI System
116
DFI System Troubleshooting Guide
123
K-ACT ABS Troubleshooting Outline
470
Audio System Troubleshooting
667
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