Sony D-VJ85 Service Manual
Sony D-VJ85 Service Manual

Sony D-VJ85 Service Manual

Portable video cd player
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3 7 63 1515 0
SERVICE MANUAL
Ver 1.0 2000. 03
TE
System
L 13942296513
Compact disc digital audio/video system
Laser diode properties
Material: GaAlAs
Wavelength: λ = 780 nm
Emission duration: Continuous
Laser output: Less than 44.6 µW (This output
is the value measured at a distance of 200 mm
from the objective lens surface on the optical
pick-up block with 7 mm aperture.)
Error correction
Sony Super Strategy Cross Interleave Reed
Solomon Code
D-A conversion
1-bit quartz time-axis control
Channel number
2 channels
Frequency response
20 - 20,000 Hz +1/–2 dB
(measured by EIAJ CP-307)
Output (at 4.5 V input level)
Audio output (stereo minijack)
Output level 0.7 V rms at 47 kilohms
Recommended load impedance over 10
kilohms
Video output (minijack)
Output level 1 Vp-p at 75 ohms
Recommended load impedance 75 ohms
Headphones (stereo minijack)
Approx. 5 mW + Approx. 5 mW at 16 ohms
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.
http://www.xiaoyu163.com
Power requirements
For the area code of the model you purchased, check
the upper left side of the bar code on the package.
• Two LR6 (size AA) batteries: 3 V DC
• AC power adaptor (DC IN 4.5 V jack):
E model: 220 - 230 V, 50/60 Hz
CH model: 220 V, 50 Hz
HK model: 220 V, 50/60 Hz
• Two Sony NH-WM2AA rechargeable
batteries: 2.4 V DC
• Two Sony NC-WMAA rechargeable
batteries: 2.4 V DC
• Sony DCC-E245 car battery cord for use on
car battery: 4.5 V DC
Battery life * (approx. hours)
(When you use the VIDEO CD player on a flat and
stable surface.)
Playing time varies depending on how the CD
player is used.
Two NC-WMAA
(charged for
about 4 hours **)
NH-WM2AA
(charged for
about 4 hours **)
Two Sony alkaline
batteries LR6SG
*
Measured value by the standard of EIAJ
(Electronic Industries Association of Japan).
** Charging time varies depending on how the
rechargeable battery is used.
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2 9
8
Model Name Using Similar Mechanism
CD Mechanism Type
Optical Pick-up Name
SPECIFICATIONS
Q Q
3
6 7
1 3
1 5
VIDEO CD
Audio CD
1
10
3
20
3
35
PORTABLE VIDEO CD PLAYER
co
.
– 1 –
D-VJ85
9 4
2 8
E Model
Chinese Model
D-E880/EJ815
CDM-3022EBA
DAX-22E
Operating temperature
0 5
8
2 9
9 4
2 8
5°C - 35°C (41°F - 95°F)
Dimensions (w/h/d)
(excluding projecting parts and controls)
Approx. 131.5 × 25.2 × 141.4 mm
×
× 5
(5
in.)
1/8
3/4
1/8
Mass
Approx. 239 g (8.4 oz)
(excluding rechargeable batteries)
Approx. 298 g (10.5 oz)
(including rechargeable batteries and a CD)
Design and specifications are subject to change
without notice.
Supplied accessories
AC power adaptor AC-E455F (1) (E)
AC power adaptor AC-E455 (1) (CH, HK)
Audio cable (1)
Video cable (1)
Wireless remote control RMT-DV11 (1)
Earphones with remote control
RM-CD12EL (1) + MDR-E805SP (1)
Rechargeable batteries NC-WMAA (2)
Battery carrying case (1)
Carrying case (1)
• Abbreviation
CH: Chinese model
HK: Hong Kong model
m
9 9
9 9

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Summary of Contents for Sony D-VJ85

  • Page 1 (including rechargeable batteries and a CD) Sony Super Strategy Cross Interleave Reed batteries: 2.4 V DC Solomon Code • Sony DCC-E245 car battery cord for use on Design and specifications are subject to change D-A conversion car battery: 4.5 V DC without notice.
  • Page 2 WITH MARK 0 ON THE SCHEMATIC DIAGRAMS AND IN TAP802 THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE S801 PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3: Table Of Contents

    http://www.xiaoyu163.com 3 7 63 1515 0 TABLE OF CONTENTS 1. GENERAL Getting started ................. 4 Playing a VIDEO CD .............. 4 Playing an audio CD ..............5 2. DISASSEMBLY 2-1. Cabinet (Lower) Assy ............6 2-2. Lid Assy, Upper ..............6 2-3.
  • Page 4: General

    http://www.xiaoyu163.com SECTION 1 GENERAL 3 7 63 1515 0 This section is extracted from instruction manual. Getting started CD player (rear) Locating the Controls qk NTSC/PAL switch ql AVLS switch (pages 24) (pages 7) For details, see pages in parentheses. w;...
  • Page 5: Playing An Audio Cd

    http://www.xiaoyu163.com 3 7 63 1515 0 Do this . Insert a VIDEO CD. Pause Press u. 1 Slide OPEN to open the lid. 2 Fit the VIDEO CD to the pivot and Press x/CHG (x). Stop close the lid. Press u Resume play after pause Locate the next or succeeding tracks Press >...
  • Page 6: Disassembly

    http://www.xiaoyu163.com SECTION 2 DISASSEMBLY 3 7 63 1515 0 • The equipment can be removed using the following procedure. Cabinet (Lower) Assy Lid Assy, Upper Switch Board MD Assy Main Board, IR Board Optical Pick-up Note : Follow the disassembly procedure in the numerical order given. 2-1.
  • Page 7: Switch Board

    http://www.xiaoyu163.com 3 7 63 1515 0 2-3. SWITCH BOARD 3 SWITCH board 2 screws 1 screws L 13942296513 2-4. MD ASSY 5 MD assy 4 CN501 1 CN503 2 CN502 u163 – 7 – http://www.xiaoyu163.com...
  • Page 8: Main Board, Ir Board

    http://www.xiaoyu163.com 3 7 63 1515 0 2-5. MAIN BOARD, IR BOARD 2 MAIN board 4 IR board 3 Removal the solders. L 13942296513 2-6. OPTICAL PICK-UP 6 optical pick-up 2 rack 1 M1.4x1.8 5 shaft, standard 4 bracket assy, sled 3 M1.4x4 u163 –...
  • Page 9: Test Mode

    http://www.xiaoyu163.com SECTION 3 TEST MODE 3 7 63 1515 0 3-1. OUTLINE 3-3. VIDEO SIGNAL VERIFICATION 3-3-1. Setting the test mode This set has the test mode in which the pick-up can be operational checked and the video signal can be verified. 1.
  • Page 10 http://www.xiaoyu163.com 3 7 63 1515 0 Test Points: – main board (side A) – J901 (VIDEO OUT) TP945 TAP801 (TEST) CN801 – main board (side B) – TP931 IC902 L 13942296513 TP919 TAP901 (V-TEST) u163 – 10 – http://www.xiaoyu163.com...
  • Page 11: Electrical Adjustment

    http://www.xiaoyu163.com SECTION 4 ELECTRICAL ADJUSTMENT 3 7 63 1515 0 Test Points: CD section adjustments are done automatically in this set. In case of operation check, confirm that focus bias. – main board (side A) – 4-1. PRECAUTIONS FOR CHECK 1.
  • Page 12: Diagrams

    http://www.xiaoyu163.com SECTION 5 DIAGRAMS 3 7 63 1515 0 5-1. IC PIN DESCRIPTIONS • IC801 TMP88CM22F (SYSTEM CONTROLLER) Pin No. Pin Name Pin Description Ground IRRMC Infrared remote control signal input FOKI Focus OK signal input from CXD3027R (IC601). AGCCON AGC control pulse output XLEDDISP CHG/HOLD LED control signal output...
  • Page 13 http://www.xiaoyu163.com 3 7 63 1515 0 Pin No. Pin Name Pin Description 57 – 64 SEG7 – 0 LCD drive segment output 65 – 68 COM3 – 0 LCD drive common output 69 – 71 V3 – 1 LCD drive bias output 72, 73 C1, 0 Capacitor connected terminal of LCD driver for voltage-up.
  • Page 14 http://www.xiaoyu163.com 3 7 63 1515 0 • IC902 TMP87PM41U (MICON VIDEO ENCODER/VIDEO CONTROLLER) Pin No. Pin Name Pin Description 1 – 8 P00 – 07 — Not used. (Open) (INT0) P10 — Not used. (Open) (INT1) P11 — Not used. (Open) (INT2/TC1) P12 —...
  • Page 15 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 • IC906 CL680T-D1 (AUDIO/VIDEO MPEG DECODER) Pin No. Pin Name Pin Description Pin No. Pin Name Pin Description CLK SEL [1] Clock select 1 input (Fixed at “H” in this set) Not used.
  • Page 16: Block Diagram -Cd Section (1/2)

    D-VJ85 3 7 6 3 1 5 1 5 0 5-2. BLOCK DIAGRAM — CD SECTION (1/2) — RF AMP, DIGITAL SIGNAL PROCESSOR, DIGITAL SERVO PROCESSOR, D-RAM CONTROLLER IC601 DETECTOR WDCK DOUT DIGITAL (Page22) WFCK LRCK PCMD RFDC SELECTOR...
  • Page 17: Block Diagram -Cd Section (2/2)

    D-VJ85 3 7 6 3 1 5 1 5 0 5-3. BLOCK DIAGRAM — CD SECTION (2/2) — B+ SWITCH VCC 2 Q601 D-RAM J301 OPTICAL IC602 TRANSCEIVER AUDIO OUT (OPTICAL) (LINE OUT JACK) XRAS XCAS J302 i/REMOTE ANALOG SWITCH...
  • Page 18: Block Diagram -Video Section

    D-VJ85 3 7 6 3 1 5 1 5 0 5-4. BLOCK DIAGRAM — VIDEO SECTION — VIDEO/AUDIO MPEG DECODER IC906 DA-DATA MPEG AUDIO LEVEL DA-BCK VIDEO INTERFACE SHIFT DA-LRCK DECODER CIRCUIT IC908 (Page18) DA-XCLK IC910 DATA CD-DATA LEVEL...
  • Page 19: Block Diagram -Power Supply Section

    D-VJ85 3 7 6 3 1 5 1 5 0 5-5. BLOCK DIAGRAM — POWER SUPPLY SECTION — THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS AND SCHEMATIC DIAGRAMS. (In addition to this, the necessary note is printed in each block.)
  • Page 20 D-VJ85 5-6. PRINTED WIRING BOARDS • Refer to page 24 for Note. 3 7 6 3 1 5 1 5 0 • Semiconductor Location (Side A) Ref. No. Location D405 E-10 D406 D409 D413 D603 IC351 IC403 IC405 IC602...
  • Page 21 D-VJ85 3 7 6 3 1 5 1 5 0 • Semiconductor Location (Side B) Ref. No. Location D302 G-10 D401 D402 D411 C-10 D414 C-11 D415 D416 D417 D601 D602 D901 D902 D903 IC302 IC401 IC402 IC601 IC801...
  • Page 22 D-VJ85 3 7 6 3 1 5 1 5 0 5-7. SCHEMATIC DIAGRAM — MAIN SECTION (1/4) — • Refer to page 24 for Note and page 37 for IC Block Diagrams. • Refer to page 31 for Waveforms.
  • Page 23 D-VJ85 3 7 6 3 1 5 1 5 0 5-8. SCHEMATIC DIAGRAM — MAIN SECTION (2/4) — • Refer to page 24 for Note and page 38 for IC Block Diagrams. 1 3 9 4 2 2 9 6 5 1 3...
  • Page 24 D-VJ85 3 7 6 3 1 5 1 5 0 5-9. SCHEMATIC DIAGRAM — MAIN SECTION (3/4) — • Refer to page 24 for Note. • Refer to page 31 for Waveforms. 1 3 9 4 2 2 9 6 5 1 3...
  • Page 25 D-VJ85 3 7 6 3 1 5 1 5 0 5-10. SCHEMATIC DIAGRAM — MAIN SECTION (4/4) — • Refer to page 24 for Note and page 40 for IC Block Diagrams. (Page 32) 1 3 9 4 2 2 9 6 5 1 3...
  • Page 26 http://www.xiaoyu163.com 3 7 6 3 1 5 1 5 0 • IC Block Diagrams IC401 TB2119F IC402 MPC17H71MTAEL FEEDBACK PATTERN BEMF 59 58 57 56 54 53 52 51 49 48 42 41 GENERATOR SEPARATOR OVERFLOW REGULATOR VREF VREF VLGO1 PHASE DELAY REGULATOR H BRIDGE...
  • Page 27: Tel 13942296513

    http://www.xiaoyu163.com 3 7 63 1515 0 IC601 CXD3027R 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 ERROR CLOCK PCMD CORRECTOR GENERATOR...
  • Page 28 http://www.xiaoyu163.com 3 7 63 1515 0 IC351 TA2120FN BIAS BEEP BIAS IN B IN A BEEP BIAS OUT B OUT A RF IN PWC OUT B OUT C OUT A IC802 CXD751-103R IC803 TC7W53FU (TE12R) 22 21 20 19 18 17 LOGIC L 13942296513 LEVEL...
  • Page 29: Exploded Views

    http://www.xiaoyu163.com SECTION 6 EXPLODED VIEWS 3 7 63 1515 0 NOTE: • The mechanical parts with no reference • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied. they are seldom required for routine service.
  • Page 30: Cd Mechanism Deck Section

    http://www.xiaoyu163.com 3 7 63 1515 0 6-2. CD MECHANISM DECK SECTION (CDM-3022EBA) M902 L 13942296513 M901 The components identified by mark 0 or dotted line with mark 0 are critical for safety. Replace only with part number specified. Ref. No. Part No.
  • Page 31: Electrical Parts List

    http://www.xiaoyu163.com SECTION 7 MAIN ELECTRICAL PARTS LIST 3 7 63 1515 0 NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark the parts list may be different from the they are seldom required for routine service.
  • Page 32 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C602 1-162-964-11 CERAMIC CHIP 0.001uF C928 1-164-217-11 CERAMIC CHIP 150PF C604 1-125-891-11 CERAMIC CHIP 0.47uF C929 1-162-959-11 CERAMIC CHIP 330PF C605 1-107-826-11 CERAMIC CHIP 0.1uF C930...
  • Page 33 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark FB201 1-216-864-11 METAL CHIP 1/16W L415 1-216-295-00 SHORT FB202 1-216-864-11 METAL CHIP 1/16W L416 1-414-404-11 INDUCTOR 100uH FB301 1-216-864-11 METAL CHIP 1/16W L417 1-414-406-11 INDUCTOR...
  • Page 34 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R108 1-216-821-11 METAL CHIP 1/16W R441 1-216-837-11 METAL CHIP 1/16W R109 1-216-845-11 METAL CHIP 100K 1/16W R442 1-216-845-11 METAL CHIP 100K 1/16W R161 1-216-793-11 RES-CHIP...
  • Page 35 http://www.xiaoyu163.com MAIN 3 7 63 1515 0 Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R624 1-216-845-11 METAL CHIP 100K 1/16W R902 1-216-864-11 METAL CHIP 1/16W R625 1-216-864-11 METAL CHIP 1/16W R903 1-216-833-11 RES-CHIP 1/16W R626 1-216-864-11 METAL CHIP 1/16W R904...
  • Page 36 D-VJ85 MAIN WAKE 3 7 63 1515 0 Ref. No. Ref. No. Part No. Part No. Description Description Remark Remark Ref. No. Part No. Description Remark S803 1-762-078-11 SWITCH, SLIDE (AVLS) ACCESSORIES & PACKING MATERIALS S804 1-762-078-11 SWITCH, SLIDE (HOLD)

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