Install the drive shaft [A] and output shaft [B] as a set in
the transmission case [C].
Install the shift forks as shown in the figure.
The shift fork [D] for drive shaft gears has the short ears.
The shift forks [E] [F] for output shaft gears have the long
The shift fork [E] has R mark [F].
The shift fork [G] has L mark [H].
Install the shift rods so that the ends of the rods are same
The shift rod [I] of the drive shaft side is shorter than the
shift rod [J] of output shaft side.
Apply molybdenum disulfide solution to the transmission
gears (x marks) [K].
Install the spacer [L] on the output shaft.
Apply grease to the O-ring [M] and install it to its position
on the output shaft.
Transmission Assy Installation
Assemble the transmission assy (see Transmission Assy
Be sure that the dowel pins are in position.
Install the transmission assy on the crankcase.
Tighten the transmission case bolts.
Torque - Transmission Case Bolts (M8) [A]: 20 N·m (2.0
kgf·m, 15 ft·lb)
Transmission Case Bolts (M6) [B]: 9.8 N·m (1.0
kgf·m, 87 in·lb)