Install the last friction plate (36 lining blocks) [A] fitting the
tangs in the grooves in the housing as shown.
Apply molybdenum disulfide grease to the pusher ends
Install the washer [B], spring [C], bearing [D] and shim [E]
to the pusher.
Install the pusher to the drive shaft [F] direction as shown.
Align the projections [A] of the spring plate [B] to the
grooves [C] of the sub clutch hub [D] to install the spring
plate on the sub clutch hub.
Install the springs and spring holders, and tighten the
clutch spring bolts.
Torque - Clutch Spring Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Install the clutch cover (see Clutch Cover Installation in
Spring Plate Free Play Measurement
Insufficient clutch free play will cause the engine braking
effect to be more sudden, resulting in rear wheel hop. On
the other hand, if the free play is excessive, the clutch lever
may feel "spongy" or pulsate when pulled.
Hold an extra drive shaft in a vise and install the following
clutch parts on the shaft (see Clutch Installation).
Needle Bearing [B]
Clutch Housing [D]
Clutch Hub [F]
Sub Clutch Hub [G]
Friction Plates (36 lining blocks) [H]
Steel Plates [I]
Spring Seat [J]
Friction Plates (48 lining blocks) [L]
Spring Plate [M]