Install the ratchet guide [A].
Torque - Ratchet Guide Bolt: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Insert the kick shaft assembly [B] into the crankcase.
Securely engage the stopper portion [C] of the ratchet
gear with the guide.
Insert the spring end [D] into the hole [E].
Install the removed parts (see appropriate chapter).
Kick Shaft Assembly Disassembly/Assembly
The kick shaft assembly consists of the following parts.
[A] Kick Gear
[C] Washers ( 24 × 18.3)
[E] Ratchet Gear
[F] Kick Shaft
[G] Kick Spring
[H] Spring Guide
[I] Washer ( 28 × 20.3)
Check the kick shaft assembly parts for damage.
Any damaged parts should be replaced with new ones.
Apply molybdenum disulfide grease [A] to the inside of the
kick gear and ratchet gear, kick shaft and ratchet gear.
Apply grease to the inside [B] of the spring guide.
Replace the circlips that were removed with new ones.
Special Tool - Outside Circlip Pliers: 57001-144
When assembling the ratchet gear [A] onto the kick
shaft [B], align the punch mark [C] on the ratchet gear
with the punch mark [C] on the kick shaft.