Clutch Plate Assembly Free Play Inspection/Ad-
Assemble the following parts.
Clutch Hub [A]
Friction Plates [B]
Steel Plates [C]
Friction Plates [D]
Spring Plates [E]
The friction plates [B] have many lining blocks than other
plates [D]. These plates are installed to both end of the all
Torque - Clutch Spring Bolts: 8.8 N·m (0.90 kgf·m, 78 in·lb)
Measure the clutch plate assembly [H].
Clutch Plate Length
Standard: 34.9 ∼ 35.5 mm (1.37 ∼ 1.40 in.)
If clutch plate length is not within the standard, select the
correct length of steel plates according to the table shown.
1.2 mm (0.047 in.)
1.6 mm (0.063 in.) (STD)
2.0 mm (0.079 in.)
Do not use the steel plate of 1.2 mm (0.047 in.) and 2.0
mm (0.079 in.) thickness at the same time.
Friction and Steel Plates Wear, Damage Inspection
Refer to the Friction and Steel Plates Inspection in the
Periodic Maintenance chapter.
Friction and Steel Plate Warp Inspection
Refer to the Friction and Steel Plate Inspection in the Pe-
riodic Maintenance chapter.
Clutch Spring Free Length Inspection
Measure the free length [A] of the clutch springs.
If any clutch spring is shorter than the service limit, it must
Clutch Spring Free Length
49.2 mm (1.94 in.)
46.7 mm (1.84 in.)