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Summary of Contents for MBM icreaseEXCEL
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Page 1: Operators Manual
2-2013 6-2013 Version 1.0 Version 3.0 icreaseEXCEL Digital Creaser Operators Manual WWW.MBMCORP.COM 800-223-2508... -
Page 2: Table Of Contents
TABLE OF CONTENTS SPECIFICATIONS…………………………………………………………………………………………….1a SAFETY PROCEDURES/CARE & MAINTENANCE.………………………………………………….1b COMPONENT IDENTIFICATION…………………………………………………………………………2 SETTING UP YOUR icreaseEXCEL……………………………………………………………………….3 W/ Optional Stand………………………………………………………………………3 TOUCH SCREEN CONTROLLER ………………….………………………………………………….4 Perf Mode......……………………………………………….………5 Feeder Mode........…………………………….……..…6 Crease Mode....………………………………………….…….…………6 Transport Operation…………………………….……………………….……….……7 Programming for Crease Mode..………..………………….......……….7 Half Fold..................7 Tri-fold................………8 Z Fold..................8 Letter Fold...................8 Roll Fold..................8... -
Page 3: Specifications
It is possible to feed quite a variety of jobs, from 30” sheets to die cut stocks. However, the performance of the icreaseEXCEL on these special applications is directly related to the experience of the operator. -
Page 4: Safety Procedures/Care & Maintenance
BE ALERT! BE CAREFUL! CARE AND MAINTENANCE The icreaseEXCEL is a precision machine. It is very important to keep it free of excessive dust, dirt and foreign matter. We recommend that you keep the machine covered when not in use. -
Page 5: Component Identification
COMPONENT IDENTIFICATION Feed Table Assembly Feed Rail Assembly Perf and Score Assemblies Crease Bar Touch Screen Paper Stop Delivery Tray REFERENCES Machine Stand Pg. 3 Touch Screen Pg. 4 Feed Table Assembly Pg. 13 Delivery Tray Pg. 13 Perf and Score Assemblies Pg. -
Page 6: Setting Up Your Icreaseexcel
SETTING UP YOUR icreaseEXCEL STAND ( optional 1. Open top of box and remove components. 2. Assemble stand. (See Directions) 3. Place machine on stand as shown below. 5. Place delivery tray in front so tray hooks under the steel dowels located directly below the exit shaft. -
Page 7: Touch Screen Controller
TOUCH SCREEN CONTROLLER icreaseEXCEL MBM Corporation 800-223-2508 THE TOUCH SCREEN CONSISTS OF FOUR SECTIONS: 1. MBM Logo and Service Access 2. Perf Mode 3. Feeder Mode 4. Crease mode * SPECIAL NOTE NONE OF THE F KEYS OR SYS KEY TO THE LEFT ARE USED. -
Page 8: Perf Mode
Perf Mode From the home screen press the perf mode button the perf mode screen will be displayed. Home: Takes you back to the home screen. Counter Reset: Resets the displayed counter to 0. Jog Left and Right: Slowly advances the rollers left or right. Batch Counter: Allows for stopping the machine after a batch number is reached. -
Page 9: Feeder Mode
Feeder Mode Feed mode is the mode to run your icreaseEXCEL as a feeder into our CountCoat UV Coater. It runs much slower than the other modes giving the sheets enough spacing to move through the UV coater. Home: Takes you back to the home screen. -
Page 10: Transport Operation
TRANSPORT OPERATION • The Run Button will start the Transport in any given mode. Press it again to stop the transport. Each Mode has a timeout feature to preserve the life of the machine. A document may be slowly advanced through the transport by •... -
Page 11: Tri-Fold
Tri-Fold: Press the Crease Mode Button > Tri-Fold > Start Measuring > Physically Run a sheet through the machine for the sensor to measure > Accept > Run. EXAMPLE: Z Fold: Press the Crease Mode Button > Z Fold > Start Measuring > Physically Run a sheet through the machine for the sensor to measure >... -
Page 12: Gate Fold
Gate Fold: Press the Crease Mode Button > More > Gate > Start Measuring > Physically Run a sheet through the machine for the sensor to measure > Accept > Run. EXAMPLE: Double Gate Fold: Press the Crease Mode Button > More > Double Gate > Start Measuring >... -
Page 13: Perfect Bind Single Hinge
Perfect Bind Single Hinge: Press the Crease Mode Button > More > Perfect Binding Score > Enter The Book Thickness > Single Hinge > Start Measuring > Physically Run a sheet through the machine for the sensor to measure > Accept > Run. EXAMPLE: Perfect Bind No Hinge: Press the Crease Mode Button >... -
Page 14: Saving/Recalling Custom Jobs
Saving Custom Crease Jobs: Press the Crease Mode Button > Custom > Enter In Distance For each Crease in mm > Save > Select Position to save in 1, 2, 3, or 4. Recalling Custom Crease Jobs: Press the Crease Mode Button > Custom > Recall > Accept >... -
Page 15: Batch Counter
Batch Counter: Press the Batch Counter button from the run screen in any mode and it will take you to the Batch Count Screen. Press the Enter Batch Amount Button to enter in the number you want to run per batch. Press the Reset Batch Button to start from 0. -
Page 16: Delivery Tray Assembly
FEED TABLE ASSEMBLY H-0825 F-0640 F-0645 S-APP-0005 Nut –Adjustment Feed – F-0640 Micro-Lateral Adjustment Lock – F-0645 When positioning is correct, this will lock the adj. knob in position Micro Skew Adj Knob – S-APP-0005 Releases and tightens feed rails to adjust for alignment (knob T w/ ¼’-20 thread) Feed Rail Lock Down –... -
Page 17: Adjusting Feed Rails
ADJUSTING THE FEED RAILS The feed rails on your icreaseEXCEL are designed to adjust easily in case of a problem with crooked feeding. By loosening the feed rail alignment lock knobs you can move each rail independently to square them to your stock. To maintain an accurate perf or score, it is important to get the rails as aligned and snug to the sheet as possible without “squeezing”... -
Page 18: Setting The Automatic Feeder
SETTING THE AUTOMATIC FEEDER For efficient Auto-feeding, the setting of the feed wheels is very important. Use a piece of the stock to be run as a “feeler gauge”. Place a sheet under the feed wheels, turn the feed wheel adjustment screw (counterclockwise to raise, clockwise to lower) so that the paper can slip freely under the wheels. -
Page 19: Loading The Feeder
The adjustments previously discussed are very important. The icreaseEXCEL is capable of running 20lb. single sheets, 4 part forms and 100 • lb cover. It is also very capable of handling gloss, coated, and even laminated stocks. -
Page 20: Replacing The Friction Plate
If not loosen the screws on the sensor and adjust the beam until it is on the tape. 4. If all above steps work correctly sensor is working properly, if not, contact the MBM Corporation service department. -
Page 21: Perf Shaft & Strike Plate
PERF SHAFT & STRIKE PLATE A – Support Bar – F-0232 This is the shaft that the roller wheels and perf score are mounted on. B – Lower Sensor Eye Assy. – S-AAM-0230 Located in the platen strike plate, directly below the upper sensor. -
Page 22: Rotary Perf & Score Assembly
PERFORATING AND SCORING ASSEMBLIES For removing and old blade and attaching a new blade to the pressure adjust mounting bracket, remove the (1) button head cap screw. BE SURE TO TIGHTEN THE SET SCREW SECURELY TO THE BAR. Once you have the upper and lower perf assemblies in place, you can tighten the half dog screw. -
Page 23: Gripper Wheel Perf Score Mounting
Position your score blade as desired. Scores should be made so that the blade runs on the side of the sheet that will be on the outside of the finished fold. Scores may be made on the icreaseEXCEL in three different ways using the different grooves on the lower score assembly. -
Page 24: Rac System (Rotary Actuated Creasing) Assembly
RAC System (Rotary Actuated Creasing) Assembly Component ID A. RAC drive motor B. Eccentric Drive Shaft C. Upper crease die D. Pressure Adjust bearing blocks (RAC Rollers) E. Lower crease die F. Drive chain & tensioner SEE DRIVE CHAIN TENSIONER ON PAGE 13 G. -
Page 25: Adjusting Rac Rollers (Depth Of Crease)
ADJUSTING THE RAC ROLLERS The RAC rollers are set from the factory and it is NOT recommended to make any adjustments to this without consulting with MBM’s tech-support department. Should an adjustment be necessary, please follow the steps below. Loosen the small bearing block lock screws. This allows very slight adjustments of the bearing block to be made by loosening the thumb lock and turning the height adjustment screw in the middle of the bearing block. -
Page 26: Troubleshooting
TROUBLE SHOOTING POWER DOES NOT TURN ON • 1. Check circuit breaker on rear panel. 2. Check outlet for power. POWER TURNS ON BUT HMI DOES NOT LIGHT UP • 1. Check 3 amp breaker on rear panel. 2. Make sure the green lights through the slots in the back panel are on. If not Check outlet power.
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