10-355 External Heat Roll Contact Failure Rap - Xerox DocuColor 12/DCCS50 Service Manual

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10-355 External Heat Roll Contact Failure RAP

The External Heat Roll Retract Sensor did not go L within 5 seconds after the External Heat
Roll Retract Motor started rotating.
Initial Actions
Refer to BSD 10.6 and 10.12 for the following procedure.
Perform the following:
1.
Open the Drawer
2.
Remove the Oil Cartridge
(PL
8.1)
3.
Remove the Front Cover
(PL
8.1)
4.
Remove the Top Cover
(PL
8.2)
5.
Close the Drawer.
6.
Switch the power off, then on.
Procedure
NOTE: When using component control to energize the External Heat Roll Retract Motor, the
following conditions occur:
When the code[10-027] (contact) is first entered, the motor will drive until the External
Heat Roll Retract Sensor senses that the External Heat Roll is in the contact position.
Then the code switches to off.
Subsequent attempts to enter [10-027] have no effect. In order to test code [10-027]
again, code [10-028] (retract) must be entered first in order to drive the External Heat Roll
to the retracted position.
Enter dC330
010-027 External Heat Roll Retract Motor
nal Heat Roll Retract Motor energizes.
Y
N
Press Stop. + 24 VDC is measured at P/J413A-1 on the IOT Drive PWB.
Y
N
+24 VDC is measured between P/J45-11 on the Distribution PWB and GND.
Y
N
Replace the Distribution PWB
Go to
Flag 1
on BSD 10.6 and check the harness for an open circuit. If the harness is
good, replace the External Heat Roll Retract Motor
NOTE: In the next step, the drop in voltage may be momentary or may be for a longer
duration, but a drop in voltage should occur.
Press Start. The voltage at P/J413A-1 drops to less than +20.0 VDC.
Y
N
Replace the IOT Drive PWB
(PL
Replace the External Heat Roll Retract Motor
The External Heat Roll Retract Motor stops after several seconds.
Reissue
DocuColor 12/DCCS50
(Contact). Press Start. The Exter-
(PL
9.3).
(PL
8.4).
9.2).
(PL
8.4).
Y
N
+5 VDC is measured between P/J413A-14 on the IOT Drive PWB and GND.
Y
N
Replace the IOT Drive PWB
+5 VDC is measured between P/J413A-14 on the IOT Drive PWB and P/J44-7 on the
Distribution PWB.
Y
N
Replace the Distribution PWB
Go to
Flag 2
and
Flag 3
on BSD 10.6 and check the harness for an open circuit. If the har-
ness is good, go to
Flag 7
on BSD 10.6 and check the harness for an open circuit. If the
harness is good, replace the External Heat Roll Retract Sensor
continues, replace the IOT Drive PWB.
Enter dC330 010-221 External Heat Roll Retract Sensor. Press Start. The
cates L.
Y
N
Check the following:
The actuator for the External Heat Roll Retract Sensor
Go to
Flag 3
on BSD 10.6 and check the harness for an open circuit.
Go to
Flag 2
on BSD 10.6 and check the harness for an open or short circuit.
If the harness is good, replace the External Heat Roll Retract Sensor
Check the following:
Missing and/or broken External Heat Roll Retract Motor gear
Binding in the linkage of the contact/retract mechanism for the External Heat Roll
Loose connectors and pins for the External Heat Roll Retract Motor and Sensor
1/05
10-355 External Heat Roll Contact Failure RAP
2-155
(PL
9.2).
(PL
9.3).
(PL
8.4). If the problem
(PL
8.4)
Status Indicator RAPs
display
indi-
(PL
8.4)
(PL
8.4)

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