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Related Manuals for Pfaff 3108-1/1306
Summary of Contents for Pfaff 3108-1/1306
- Page 1 3108 -1/1306 with BDF -1/1310 INSTRUCTION MANUAL This instruction manual applies to machines from serial number 2 774 709, software version 0394/008 (3108-1/1310) and 0408/008 (3108-1/1306) onwards. 296-12-19 165/002 Betriebsanleitung engl. 03.11...
- Page 2 The reprinting, copying or translation of PFAFF Instruction Manuals, whether in whole or in part, is only permitted with our previous authorization and with written reference to the source. PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern...
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Page 3: Table Of Contents
Contents Contents ..................Chapter - Page Safety ............................ 6 Directives ..........................6 General notes on safety ......................6 Safety symbols ........................7 Important notes for the user ....................7 Notes for operating and technical staff .................. 8 .05.01 Operating staff ........................8 .05.02 Technical staff ........................ -
Page 4: Contents
Contents Contents ..................Chapter - Page Setting the lever pressure ....................28 Selecting a seam program ....................29 .06.01 Selecting and changing the seam pattern ................29 .06.02 Selecting a program station....................30 .06.03 Selecting a sequence ......................30 Adjusting the size of the sewing area .................. - Page 5 Contents Contents ..................Chapter - Page Cleaning the machine ......................51 Lubricating ........................... 52 Lubricate clamp drive ......................53 Cleaning the blower air fi lter ....................54 Checking/regulating the air pressure ................... 55 Emptying/cleaning the water bowl of the air fi lter/regulator ..........55 Adjustment .........................
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Page 6: Safety
Safety Safety Directives This machine was built in accordance with the European regulations stated in the Conformi- ty and Manufacturer’s Declaration. In addition to this Instruction Manual, also observe all generally accepted, statutory and oth- er regulations and legal requirements - also those of the country in which the machine will be operated - and all valid environmental protection regulations! Applicable local regulations of the social insurance society for occupational accidents or oth- er supervisory organizations are to be strictly adhered to! -
Page 7: Safety Symbols
● The user must ensure that none of the safety devices are removed nor put out of work- ing order. ● The user must ensure that only authorized persons operate and work on the machine. For further information please refer to your PFAFF agency. -
Page 8: Notes For Operating And Technical Staff
Safety Notes for operating and technical staff Operating staff .05.01 Operating staff are the persons responsible for setting up, operating and cleaning the ma- chine and for eliminating any malfunctioning in the sewing area. The operating staff is obliged to observe the following points: ●... -
Page 9: Danger Warnings
Safety Danger warnings A working area of 1 m must be kept free both in front of and behind the machine, so that easy access is possible at all times. Never put your hands in the sewing area during sewing! Danger of injury by the needle! Never leave objects on the table while adjusting the machine settings! Objects can become trapped or be slung away! Danger of injury by hurled objects! -
Page 10: Proper Use
Proper use Proper use The machines 3108-1/1306 and 3108-1/1310 are small area backtack automats for the production of backtack and assembly seams in the shoe, leather, plastic, and automotive industry. Any and all uses of this machine which have not been approved of by the... -
Page 11: Specifi Cations
Power requirement: ......................2.2 kW ◆ Leakage current ......................< 5 mA Control range: 3108-1/1306 ......................130 x 60 mm 3108-1/1310 ......................130 x 100 mm Storage capacity:: ....................25.000 stitches Min. working pressure: ................min. 4,5 - max. 6 bar Air consumption: ....................approx. 15l/cycle Max. -
Page 12: Disposal Of Machine
Disposal of Machine Disposal of Machine ● Proper disposal of the machine is the responsibility of the customer. ● The materials used for the machine are steel, aluminium, brass and various plastic materials. The electrical equipment comprises plastic materials and copper. ●... -
Page 13: Transportation, Packing And Storage
Transportation, packing and storage Transportation, packing and storage Transportation to customer‘s premises The machines are delivered completely packed. Transportation inside the customer‘s premises The manufacturer cannot be made liable for transportation inside the customer‘s premises nor to other operating locations. It must be ensured that the machines are only transported in an upright position. -
Page 14: Explanation Of Symbols
Explanation of symbols Explanation of symbols In this instruction manual, work to be carried out or important information is accentuated by symbols. These symbols have the following meanings: Note, information Cleaning, care Lubrication Maintenance, repairs, adjustment, service work (only to be carried out by technical staff) -
Page 15: Controls
Control elements Controls On/off switch ● By turning on/off switch 1, the power supply to the machine is switched on or off. Fig. 7 - 01 Foot switch ● Foot switches 1 and 2 have the following functions: Foot switch 1: = left clamp up/down Foot switch 2: = right clamp up/down... -
Page 16: Control Panel
Control elements Control panel The control panel is used to select seam programs, call up machine functions, change parameters, control the different operating modes, as well as for reading error signals and service settings. Fig. 7 - 04 The control panel consists of display screen 1 with the function keys described below. The display 1 consists of a two-row alphanumerical LCD display with 16 symbols per row. -
Page 17: Display Symbols
Control elements Display symbols .03.02 Program number Speed Size factor X-direction (crosswise) in % Size factor Y-direction (lengthwise) in % Bobbin thread counter / piece counter Enter Machine memory SD-memory card Function keys .03.03 The functions keys described below are used essentially to switch machine functions on and off. -
Page 18: Control Elements
Control elements Tacting forwards Each time the key is pressed, the selected seam program is sewn forwards stitch by stitch, and the coordinates for each stitch are shown on the control panel. Program stations The function keys P1 to P8 are used to enter and select seam programs, see Chapter 9.06.02 Selecting the program station. -
Page 19: Mounting And Commissioning The Machine
Mounting and commissioning the machine After unpacking the machine, check it for any transport damage. In case of damage, inform the shipping company and the responsible PFAFF dealer. The machine must only be mounted and commissioned by qualifi ed personnel! -
Page 20: Mounting The Spool Holder
Mounting and commissioning the machine Mounting the spool holder ● Mount the spool holder according to Fig. 8.02. Fig. 8 - 02 Commissioning ● Before commissioning the machine, clean it thoroughly and lubricate it, or pour in oil, see Chapter 12 Care and Maintenance! ●... -
Page 21: Switching The Machine On/Off
Mounting and commissioning the machine Switching the machine on/off Fig. 8 - 04 Fig. 8 - 05 ● Check air pressure on pressure gauge 1 and, if necessary, adjust air pressure with adjusting knob 2. ● Turn main switch 3 to position "I" HOME HOME MOVE CARRIAGE... -
Page 22: Check/Adjust Zero Points
Mounting and commissioning the machine Check/adjust zero points Fig. 8 - 09 Before commissioning the machine, or after changing the controller or one of the initiators of the clamp drive, it is necessary to set the zero points. ● Unscrew material presser foot. ●... -
Page 23: Adjusting The Potentiometer For Speed Reduction
Mounting and commissioning the machine ● Turn the handwheel to check whether adjustment pin 1 can be inserted into the adjustment hole on gauge 3. ● Where required, adjust the position of the clamp by changing the SM1 + SM2 accordingly. -
Page 24: Preparation
Setting up Preparation All regulations and instructions in this Instruction Manual are to be observed! Special attention is to be paid to the safety regulations! All preparation work is only to be carried out by appropriately trained personnel! Inserting the needle Only use needles from the sys- tem intended for the machine, see Chapter 3 Specifi... -
Page 25: Winding The Bobbin Thread, Regulating The Winder Tension
Setting up Winding the bobbin thread, regulating the winder tension Fig. 9 -02 ● Draw the thread from the reel stand through guide hole 1 into the bobbin winder tension unit 2 and then behind the thread clamp 3. ● Cut off the thread in thread clamp 3. The thread is retained. ●... -
Page 26: Changing The Bobbin / Adjusting The Bobbin Thread Tension
Setting up Changing the bobbin / adjusting the bobbin thread tension Fig. 9 -03 Fig. 9 - 03a ● Call up the threading aid function. Machine moves to thread-in position, sewing start is disengaged. ● Raise lever 1 and remove bobbin casing 2. ●... -
Page 27: Threading Needle Thread/Adjusting Needle Thread Tension
Setting up Threading needle thread/adjusting needle thread tension Fig. 9 - 04 ● Switch on the machine. ● Call up the threading aid function. Machine moves to thread-in position, sewing start is disengaged. ● Thread the machine as shown in Fig. 9 - 04. ●... -
Page 28: Setting The Lever Pressure
Setting up Setting the lever pressure Fig. 9 -05 ● The lever pressure must be adjusted to the respective material to ensure perfect materi- al feed. ● The max. lever pressure must not exceed 0.25 MPa. ● The lever pressure is adjusted at knob 1. -
Page 29: Selecting A Seam Program
Setting up Selecting a seam program After the machine has been switched on, it is in its basic position and offers various possibili- ties for selecting seam programs. - Direct selection of the seam pattern and its individual adaptation by changing the speed and stitch length. -
Page 30: Selecting A Program Station
Setting up Selecting a program station. .06.02 ● With the machine in its basic position, select the desired program station, e.g. P3. 2700 3,0mm Only those program stations can be selected, which have been reserved previ- ously with a seam pattern with its respective speed and size factors, see Chap- ter 11.01 Reserving program stations. -
Page 31: Adjusting The Size Of The Sewing Area
Setting up Adjusting the size of the sewing area Fig. 9 - 07 A comparison between the sewing area size entered and the actual sewing area size of the work clamp ensures that seam programs, which are not within the sewing area size, cannot be sewn. -
Page 32: Setting Up The Bobbin Thread Counter
Setting up Setting up the bobbin thread counter ● With the machine in its basic position, select the input mode. ● With the corresponding +/- key select parameter "004". ● If required, enter the access code, see Chapter 11.04.01 Entering the access code. 5000 ●... -
Page 33: Shifting The Seam Pattern
Setting up Shifting the seam pattern To adapt the seam patterns to formed workpiece holders, selected seam patterns can be shifted. ● From the basic position of the machine select the desired program station, e.g. P1. ● Tact through the seam pattern, e.g. forwards. The actual coordinates are shown together with the shift values for each stitch. -
Page 34: Inserting And Removing The Sd-Memory Card
Setting up Inserting and removing the SD-memory card Inserting the SD-memory card ● Open cover 1. ● Insert SD-memory card 2 into the card slot with the label at the front. ● Close cover 1 again. Use only memory cards formatted FAT 16 2 GB max. -
Page 35: Sewing
Sewing Sewing The machine must be installed, connected and set up as described in Chapter 8 Installation and Commissioning. The machine must not be operated without the safety devices 1 to 5, see Chap- ter 1.06 Danger warnings! Danger of injury! Operating cycle ●... -
Page 36: Sewing In The "Sequences Mode
Sewing Sewing in the "Sequences mode". Sequences, which have been created beforehand, can be called up with the function keys C1 to C3 (see Chap. 11.02.01 Entering sequences) Interrupting a sequence .05.01 If an interruption occurs during a sequence cycle (e.g. broken thread), it is possible to continue at the same sequence point after the error has been eliminated. -
Page 37: Input
Input Input After the machine has been switched on, it is in the input mode. The LED in the "TE" key is illuminated. The input mode is used to reserve program stations, to enter sequences and to change machine parameters. In addition information and input possibilities for the service area are available in this mode. -
Page 38: Sequences
Input Sequences Entering sequences .02.01 The sequence program keys C1 to C3 are used to enter and select sequence programs. The sequence programs are put together from seam programs, which have been deposited un- der the station keys P1 to P8. A sequence can consist of up to 3 segments (A, B + C). -
Page 39: Deleting Sequences
Input 3 - 3 - 3 - 3 - 3 - 3 - 8 8 - 8 - 8 - 4 - 4 ● Press the TE key (LED is not illuminated). ● The parameters, such as number of the seam pattern, speed and size factors of the fl as- hing sequence entry are shown if the Menu key is pressed. -
Page 40: Parameter Input
Input Parameter input ● Press button TE (LED lights up. 2700 ● With the corresponding +/- key select the desired parameter, e.g. 016 key tone ON/ OFF ● With the corresponding +/- key activate key tone. ● Conclude the input by pressing the TE key. (The machine changes to the sewing mode). There is a list explaining all the parameters in Chapter 11.06 List of parame- ters. -
Page 41: Access Codes
Input Access codes The selection of seam patterns, the reservation of the program stations, the input of sequences and the selection of individual parameter levels can be locked with a 4-fi gure access code. The access code can be changed as desired. The factory set access code is "3108". -
Page 42: Granting Access Rights
Input Granting access rights .04.03 ● In the input mode select the corresponding parameter ("801" to "806"), see Chapter 13.06 List of parameters. ● If required, enter the access code, see Chapter 11.04.01 Entering access codes. ● With the corresponding +/- key approve (on) or lock (OFF) access.. ●... -
Page 43: Program Management
Input Program Management IIn the program management the programs fi led in the machine memory or on connected SD-memory cards are displayed and can be deleted or copied. Commercially available SD-memory cards with a storage capacity of max. 2 GB can be inserted in the control panel. -
Page 44: Display Of The Data In The Machine Memory
Input Display of the data in the machine memory .05.02 ● Call up the program management, see Chapter 11.05.01 Calling up the program management. ● Press the left +/- keys until the corresponding menu item appears. ● Confi rm the selection of the menu item with the "Enter" function by pressing the right plus key. -
Page 45: Display Of The Data On The Sd-Memory Card
Input Display of the data on the SD-memory card .05.03 ● Call up the program management, see Chapter 11.05.01 Calling up the program management. ● Press the left +/- keys until the corresponding menu item appears. ● Confi rm the selection of the menu item with the "Enter" function by pressing the right plus key. -
Page 46: Copying Data Onto The Sd-Memory Card
Input Copying data onto the SD-memory card .05.04 ● Call up the program management, see Chapter 11.05.01 Calling up the program management. COPY ● Press the left +/- keys until the corresponding menu item appears. ● Confi rm the selection of the menu item with the "Enter" function by pressing the right plus key. -
Page 47: Copying Data Into The Machine Memory
Input Copying data into the machine memory .05.05 ● Call up the program management, see Chapter 11.05.01 Calling up the program management. COPY ● Press the left +/- keys until the corresponding menu item appears. ● Confi rm the selection of the menu item with the "Enter" function by pressing the right plus key. -
Page 48: Deleting Data In The Machine Memory
Input Deleting data in the machine memory .05.06 ● Call up the program management, see Chapter 11.05.01 Calling up the program management. ● Press the left +/- keys until the corresponding menu item appears. ● Confi rm the selection of the menu item with the "Enter" function by pressing the right plus key. -
Page 49: Deleting Data From The Sd-Memory Card
Input Deleting data from the SD-memory card .05.07 ● Call up the program management, see Chapter 11.05.01 Calling up the program management. ● Press the left +/- keys until the corresponding menu item appears. ● Confi rm the selection of the menu item with the "Enter" function by pressing the right plus key. -
Page 50: Formatting The Sd-Memory Card
Input Formatting the SD-memory card .05.08 ● Call up the program management, see Chapter 11.05.01 Calling up the program management. FORMAT ● Press the left +/- keys until the corresponding menu item appears. ● The formatting process is started with the "Enter" function by pressing the right plus key. Before formatting begins, a safety enquiry ensues. -
Page 51: Care And Maintenance
Care and maintenance Care and maintenance Servicing and maintenance intervals Clean the entire machine ..................once a week Clean the hook compartment .......Daily, several times if in continuous use Check the oil level ............Daily, before starting the machine Check/adjust the air pressure ......... Daily, before starting the machine Clean the fi... -
Page 52: Lubricating
If required, fi ll oil into the tank through hole 1. Only use oil with a medium viscosity of 22.0 mm²/s at 40° C and a density of 0.865 g/cm³ at 15°C! We recommend PFAFF sewing-machine oil, part No. 280-1-120 144. -
Page 53: Lubricate Clamp Drive
Care and maintenance Lubricate clamp drive Fig. 12 - 04 Switch off the machine and take measures to prevent it being switched on again! Only use Isofl ex Topas L32 high-performance grease, part no. 280-1-120 210. ● Unscrew the cover of the jig drive. ●... -
Page 54: Cleaning The Blower Air Fi Lter
Care and maintenance Cleaning the blower air fi lter ● Remove cover 1. ● Take out fi lter element and clean with compressed air. ● Insert the clean fi lter element and replace cover 1. Fig. 12 - 05... -
Page 55: Checking/Regulating The Air Pressure
Care and maintenance Checking/regulating the air pressure ● Check the air pressure on gauge 1 every time before operation. ● Gauge 1 must show a pressure of 6 bar. ● Regulate this pressure if required. ● To do so, pull knob 2 up and turn it accor- dingly. -
Page 56: Adjustment
Adjustment Adjustment Please observe all notes from Chapter 1 Safety of the instruction manual! In particular care must be taken to see that all protective devices are refi tted properly after adjustment, see Chapter 1.06 Danger warnings of the instruc- tion manual! If not otherwise stated, the machine must be disconnected from the electrical power supply. -
Page 57: Adjusting The Sewing Head
Adjustment Adjusting the sewing head Basic position of the balance wheel .05.01 (adjustment aid) Requirement When the needle bar is positioned at t.d.c., the marking "0" on the scale should be level with the top edge of the belt guard (see arrow). Fig. -
Page 58: Preliminary Adjustment Of The Needle Height
Adjustment Preliminary adjustment of the needle height .05.02 Requirement When the needle bar is positioned at t.d.c. (balance wheel position 0°), the clearance between the needle point and the cover plate 6 should be 27 mm. 27 mm Fig. 13- 02 ●... -
Page 59: Needle Rise, Hook Clearance And Needle Height
Adjustment Needle rise, hook clearance and needle height .05.03 Requirement In needle bar position, 2.0 mm after b.d.c. (balance wheel position 202°): 1. The hook point 5 should be positioned at "needle centre" with a hook-to-needle clear- ance of 0.05 – 0.10 mm. 2. -
Page 60: Reversing Point Of Hopping Foot
Adjustment Reversing point of hopping foot .05.04 Requirement When the needle bar is in b.d.c. hopping foot 3 should have reached its bottom point of reversal. Fig. 13 - 04 ● Turn crank 1 ( screws 2 ) according to requirement. -
Page 61: Hopping Foot Lift
Adjustment Hopping foot lift .05.05 Requirement The hopping foot should 1. make no movement when setting wheel 5 is set to "0", 2. rise 5 mm when setting wheel 5 is set to "5". Fig. 13 - 05 ● Turn crank 1 (screw 2) according to requirement 1 ●... -
Page 62: Adjusting Hopping Foot Pressure
Adjustment Adjusting hopping foot pressure .05.06 Requirement The hopping foot pressure should be adjusted so that the hopping foot movement is also ensured at top speed. Fig. 13 - 06 ● Turn knurled nut 1 (lock nut 2) according to the requirement. The hopping foot height must be readjusted (see Chapter 13.05.07) after changing the hopping foot pressure. -
Page 63: Adjusting Hopping Foot Height
Adjustment Adjusting hopping foot height .05.07 Requirement When at its lowest point of reversal, hopping foot 3 should be positioned above cover plate 4 at a distance corresponding to the material thickness. Fig. 13 - 07 ● Turn knurled thumb screw 1 (lock nut 2) according to the requirement. -
Page 64: Regulating The Level Of The Hopping Foot
Adjustment Regulating the level of the hopping foot .05.08 Requirement 1. When executing programmed level regulation, the second foot height should be ad- justed so that hopping foot 5 is positioned above cover plate 6 at a distance corre- sponding to the sewing material thickness. 2. -
Page 65: Bobbin Winder
Adjustment Bobbin winder .05.09 Requirement 1. When the bobbin winder is engaged, the winding spindle must be driven reliably. When it is disengaged, friction wheel 3 should not be touching drive wheel 1. 2. When it is switched off, the bobbin winder must click securely into its end position (knife raised). -
Page 66: Thread Check Spring And Thread Regulator
Adjustment Thread check spring and thread regulator .05.10 Requirement 1. The movement of thread regulator 3 must be completed when the needle point enters the material. 2. When the thread loop is at its largest while being passed around the hook, the check thread spring 3 should rise slightly from the rest 1. -
Page 67: Lubrication
Adjustment Lubrication .05.11 Requirement After a running time of 10 seconds a thin fi lm of oil should be visible on paper strip 1 when this is held over the hook. Fig. 13 - 11 ● Check that the machine is fi lled with oil and that the oil lines are free of air. ●... -
Page 68: Basic Position Of The Thread Trimmer
Adjustment Basic position of the thread trimmer .05.12 Requirement 1. When the thread trimmer is in its resting position (cylinder extended), the point of thread catcher 6 should be fl ush with the cutting edge of knife 7 (see arrow). 2. -
Page 69: Control Cam To Roller Lever Clearance (Resting Position)
Adjustment Control cam to roller lever clearance .05.13 (resting position) Requirement When the thread trimmer is in its resting position (balance wheel position 270°) there should be a clearance of 0.1 mm between the roller lever 5 and the outside edge of con- trol cam 1. -
Page 70: Adjusting The Control Cam
Adjustment Adjusting the control cam .05.14 Requirement When the take-up lever is at the top of its stroke (balance wheel position 70°), the cutting operation should just have been completed. Fig. 13 - 14 ● Adjust control cam 1 (screw 2) in accordance with the requirement. -
Page 71: Knife Pressure
Adjustment Knife pressure .05.15 Requirement The thread should be cut reliably at all times. Fig. 13 - 15 ● Increase ("+") or reduce ("-") the knife pressure accordingly with screw 1. -
Page 72: Manual Cutting Test
Adjustment Manual cutting test .05.16 Requirement Both the needle and the bobbin thread should be cut neatly. Fig. 13 - 16 ● Bring thread catcher 1 by hand to its front position. ● Take a double thread and place it into the catcher slot. ●... -
Page 73: Aligning The Clamp Drive
Adjustment Aligning the clamp drive .05.17 Requirement The clamp should be parallel to the table plate both in "X" and in "Y" direction. Fig. 13 - 17 ● Turn adjusting nut 1 (lock nut 2 and lock nut 3) according to the requirement. -
Page 74: Adjusting Belt Tensions
Adjustment Adjusting belt tensions .05.18 Requirement The belt tensions should be tested and adjusted using a measuring device. The clamp drive belt tensions should be tested with a measured value of 300 - 400 Nm.. Fig. 13 - 18 ● Adjust clamp drive belt tensions using screws 1 (screws 2) in accordance with the re- quirement. -
Page 75: Parameter List
Adjustment Parameter list Maximum speed 500 - 2800 2800 Sewing stitch speed 1 -5 1: 500 2: 900 3: 1500 4: 2000 5: 2500 Clamp type 0 - 1 0 - split, 1 - single Bobbin thread counter, ON - OFF Preset value 1 -9999 1000... - Page 76 Adjustment Auto. clamp opening after program end off ON - OFF Continuous start, test function ON - OFF 0 = material thickness < = 4.5 mm, 0 - 1 1 = material thickness > = 4.5 mm Software version main processor Software version sewing drive unit Software version control panel Min.
- Page 77 Adjustment Trimming speed (set value x 100) 5 - 25 Speed during bobbin winding 2 - 28 Time for wiper [in 10ms] 1 - 50 Display inputs With this function the digital inputs can be che- cked. "IN" shows the input numbers (1 - 16). Under "VAL"...
- Page 78 Adjustment Move stepping motors (SM1 = X-axis, SM2 = Y-axis) Turn sewing motor 200 - 2800 Thread trimming sequence Cold start (RESET) Setting zero points Right of access function group 000 ON - OFF Right of access function group 100 ON - OFF Right of access function group 200 ON - OFF...
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Page 79: Internet Update Of The Machine Software
Adjustment Internet update of the machine software The machine software can be updated with PFAFF fl ash programming. For this purpose the PFP boot program (from version 3.25 on) and the appropriate control software for the machine type must be installed on a PC. The transfer of the data to the machine can be carried out with a null modem cable (part no. -
Page 80: Update With Sd-Card
Adjustment ● Switch on the machine ● A plausibility control is carried out and, if necessary, a cold start. More information and assi- stance is at your disposal in the fi le "PFPHILFE.TXT", which can be called up from the PFP boot program by pressing the "help"... - Page 81 Adjustment ● With the machine switched off insert the SD-card into the control panel. To update the machine software carry out the following steps: While the machine software is being updated, no setting up, maintenance or adjustment work may be carried out on the machine! ●...
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Page 82: Error Message Explanations
Adjustment Error message explanations General errors .08.01 Display Description Response ERROR: 1 STACK_OVERFLOW processor error Troubleshoot ERROR: 2 STACK_UNDERFLOW processor error Troubleshoot ERROR: 3 UNDEF_OPCODE processor error Troubleshoot ERROR: 4 PROTECTION_FAULT processor error Troubleshoot ERROR: 5 ILLEGAL_WORD_OPERAND processor error Troubleshoot ERROR: 6 ILLEGAL_INSTRUCTION processor error Troubleshoot... -
Page 83: Error During Output Switching
Adjustment Display Description Response ERROR: 207 Ramp not completed Troubleshoot ERROR: 208 Zero point not found Troubleshoot ERROR: 209 Sewing locked (clamp open) Troubleshoot ERROR: 210 Bobbin thread fault Troubleshoot ERROR: 211 Stich zu groß Troubleshoot ERROR: 212 Speicherüberlauf Troubleshoot ERROR: 213 Konvertierungsfehler Troubleshoot... -
Page 84: Sewing Motor Errors
Adjustment Display Description Response ERROR: 415 File on SD card could not be opened ERROR: 416 SD card reader error Troubleshoot (sub-error) 1: No SD card inserted 2: Incorrect SD card (does not fi t 3108) 3: SD card not correctly inserted 4: SD card write-protected 5: Data error on SD card 6: Formatting failed... -
Page 85: Ote-Errors
Adjustment OTE-errors .08.06 Anzeige Beschreibung Read error Write error Full EEPROM No EEPROM Invalid size Invalid address Address overfl ow Checksum falled Serialnr. changed... -
Page 86: Stitch Generation Errors
Adjustment Stitch generation errors .08.07 Display Description Incorrect machine code 'Clamp form' section or 'obstacle' section missing or at incorrect position Increment too large Program end without thread trimming Impermissible stitch length entry Incorrect element in geometr. data set Rapid motion although machine is sewing Impermissible stitch length entry Impermissible stitch length entry Circle support point = circle end point... -
Page 87: Circuit Diagrams
Reference list Stromlaufpläne Circuit diagrams Reference list for circuit diagrams 91-191 543-95 Quick P 320ED control device P1 control panel (BDF S3 option) OTE sewing head detection Initiator (X-axis) Initiator (Y-axis) Sewing lamp Sewing motor SM1 stepping motor (X-axis moving conjointly) SM2 stepping motor (Y-axis stationary) Main switch Treadle nominal value transmitter... -
Page 88: Reference List
Reference list Clamp open Clamp 1 closed left Fadenklemme (Option) Clamp 1 open left Clamp 2 open right Thread trimmer on Thread tension up Secondary thread tension closed (programmable output 4) Foot up Thread clamp closed Clamp 2 closed right Hopping foot level on (programmable output 3) Turning cam (programmable output 1) Free (programmable output 2) - Page 89 Circuit diagrams 91-191 543-95 Version 10.02.11 Part 1...
- Page 90 91-191 543-95 Circuit diagrams Part 2 Version 15.03.10...
- Page 91 Circuit diagrams 91-191 543-95 Version 15.03.10 Part 3...
- Page 92 91-191 543-95 Circuit diagrams Part 4 Version 10.02.11...
- Page 93 Note...
- Page 94 PFAFF Industriesysteme und Maschinen AG Hans-Geiger-Str. 12 - IG Nord D-67661 Kaiserslautern Phone: +49 - 6301 3205 - 0 Fax: +49 - 6301 3205 1386 E-mail: info@pfaff-industrial.com Hotlines: Technical service: +49 - 175/2243-101 Application consultance: +49 - 175/2243-102 Spare-parts hotline:...