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INSTALLING THE KICK SHAFT ASSEMBLY
1. Install:
• Kick gear "1"
• Washer "2"
• Circlip "3"
• Ratchet wheel "4"
• Spring "5"
• Washer "6"
• Circlip "7"
To kick shaft "8".
• Apply the molybdenum disulfide oil on the in-
ner circumferences of the kick gear and ratch-
et wheel.
• Align the punch mark "a" on the ratchet wheel
with the punch mark "b" on the kick shaft.
2. Install:
• Torsion spring "1"
To kick shaft "2".
Make sure the stopper "a" of the torsion spring
fits into the hole "b" on the kick shaft.
KICK SHAFT AND SHIFT SHAFT
3. Install:
• Spring guide "1"
Slide the spring guide into the kick shaft, make
sure the groove "a" in the spring guide fits on
the stopper of the torsion spring.
4. Install:
• Kick shaft assembly "1"
• Washer "2"
• Apply the molybdenum disulfide grease on
the contacting surfaces of the kick shaft stop-
per "a" and kick shaft ratchet wheel guide "3".
• Apply the engine oil on the kick shaft.
• Slide the kick shaft assembly into the crank-
case and make sure the kick shaft stopper "a"
fits into the kick shaft ratchet wheel guide.
4-60
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