kozy heat Dassel DSL-36 Installation And Operation Manual
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INSTALLATION AND OPERATION MANUAL
DIRECT VENT FIREPLACE
CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE
This appliance may be installed in an aftermarket permanently located,
manufactured home (USA only) or mobile home where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This
appliance is not convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions is not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity
—
of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
◙ Do not light any appliance.
◙ Do not touch any electrical switch: do not use any phone in your building.
◙ Immediately call gas supplier from a neighbors phone. Follow the gas supplier
instructions.
◙ If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
WARNING
HOT GLASS WILL CAUSE BURNS.
DO NOT TOUCH GLASS UNTIL COOLED.
NEVER ALLOW CHILDREN TO TOUCH GLASS.
INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE.
1
www.kozyheat.com
English and French Installation Manuals
Available Through Your Local Dealer or
Visit Our Website at www.kozyheat.com
.
Report No. 216-F-14c-6.5
DSL-36-REV-10
FEB 2012
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Troubleshooting
Related Manuals for kozy heat Dassel DSL-36
Summary of Contents for kozy heat Dassel DSL-36
- Page 1 INSTALLATION AND OPERATION MANUAL English and French Installation Manuals Available Through Your Local Dealer or Visit Our Website at www.kozyheat.com DIRECT VENT FIREPLACE INSTALLER: LEAVE THIS MANUAL WITH THE APPLIANCE. CONSUMER: RETAIN THIS MANUAL FOR FUTURE REFERENCE This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home where not prohibited by local codes.
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Page 2: Introduction And Homeowner Reference Information
Please retain this owner‟s manual for future reference. CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials and assembled by trained craftsmen who take pride in their work. The burner and valve assembly are 100% test-fired and the complete fireplace is thoroughly inspected before packaging to ensure that you receive a quality product. -
Page 3: Table Of Contents
TABLE OF CONTENTS VENTING (cont.) INTRODUCTION Introduction and Homeowner Reference Information Restrictor Installation CONTENTS Horizontal & Vertical Combination Venting Illustrations 23-24 Table of Contents #800 Series Flex Vent Installation Instructions 25-26 SAFETY INFORMATION Termination Vent Cap Location Safety Information Vent Termination Clearances FEATURES LOG SET INSTALLATION Features... -
Page 4: Safety Information
SAFETY INFORMATION This fireplace has been tested by OMNI-Test Laboratories, Portland, Oregon and complies with: ANSI Z21.88-2009/CSA 2.33-2009, “Standard for Vented Gas Fireplace Heaters”. CAN/CGA 2.17-M91 (R2009), “Gas-Fired Appliances for Use at High Altitudes”. CAN/CSA P.4.1-09, “Testing Method for Measuring Annual Efficiency”. This installation must conform with local codes, or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1 Installation and repair should be done only by a qualified service person. -
Page 5: Features
FEATURES SAFETY FEATURES STANDARD FEATURES High efficiency Each unit factory tested! High quality lifetime glass Tested by OMNI-Test Laboratories 23-3/4” x 30-1/16” (603mm x 764mm) Sealed combustion chamber Quick latch glass frame assembly Standing pilot ignition** Upper grill / hood & lower grill (black) Intermittent or Standing pilot ignition* High - Low regulator 30-second delay pilot - DSL-36 only... -
Page 6: Commonwealth Of Massachusetts Information
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS NOTE The following requirements reference various Massachusetts and national codes not contained in this manual. For all sidewall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied: INSTALLATION OF CARBON MONOXIDE DETECTORS... -
Page 7: Specifications
SPECIFICATIONS FIREPLACE DIMENSIONS FIREPLACE DESCRIPTION Height Width Back Width Depth Opening Glass Frame Stand-off Back to vent Width Height Height center DIMENSIONS INCHES 35-7/8 27-7/8 15-1/4 31-3/8 24-3/8 5-1/2 7-1/2 MILLIMETERS Top stand-off brackets must be attached to fireplace. Do not remove. Stand -off brackets are not load bearing. Non-combustible zone: Stand-offs provide 5-1/2”... -
Page 8: Components List
SPECIFICATIONS #DSL-36 COMPONENTS LIST #DSL-36-IPI COMPONENTS LIST PART NUMBER DESCRIPTION PART NUMBER DESCRIPTION DSL-770 Millivolt Board Assembly DSL-600-IPI Control Board Assembly 700-203 Manual Gas Shut-off Valve 700-203 Manual Gas Shut-off Valve DSL-135 Burner / Log Grate Assembly DSL-135 Burner / Log Grate Assembly DSL-500 Log Package TMT-028-IPI... -
Page 9: Fireplace Preparation
FIREPLACE PREPARATION STAND-OFF / STAND-OFF HEAT SHIELD ASSEMBLY & INSTALLATION Top stand-off brackets must be formed and attached prior to positioning fireplace into framed opening. Stand-offs provide 5-1/2” (140mm) minimum clearance to header. Use only non-combustible material in this area for entire WARNING width of fireplace. -
Page 10: Nailing Flange Assembly & Installation
FIREPLACE PREPARATION NAILING FLANGE ASSEMBLY & INSTALLATION Remove (4) nailing flanges from fireplace sides. With the 1/4” (6mm) stand-offs on nailing flanges facing away from fireplace, align nailing flange with holes on outside corners of fireplace. Secure with screws (provided in components packet) through slots in nailing flanges. Bend perforation on nailing flange until parallel with fireplace face. -
Page 11: Framing
FRAMING WALL ENCLOSURE ROUGH OPENING WALL ENCLOSURE ROUGH OPENING Framing dimensions should allow for wall covering thickness and fireplace facing materials. If using a hearth, adjust rough opening size as necessary to maintain at least minimum clearance requirements. IMPORTANT Non-combustible facing material may be applied over (but not directly to) fireplace face. This will prevent facing material from falling off due to heat expansion. -
Page 12: Vertical Terminations
This opening size includes required 3” (76mm) top clearance and 1” (25mm) sides and bottom clearances for approved rigid vent systems and Kozy Heat #800 series flexible vent system. MINIMUM HORIZONTAL FRAMING DIMENSIONS VENT PIPE TOP (A) -
Page 13: Typical Installation Options
TYPICAL INSTALLATION OPTIONS Kozy Heat wall thimble pass-thru (#800-WPT or #800-WPT2) must be used on all horizontal vent runs. Follow instructions on page 18 of this installation manual. IMPORTANT The horizontal heat shield included with this fireplace must be installed when using a 90-degree elbow directly off top of unit to horizontally position vent system. -
Page 14: Glass Frame Assembly
GLASS FRAME ASSEMBLY DO NOT OPERATE THIS FIREPLACE WITH THE GLASS FRONT REMOVED, CRACKED OR BROKEN. WARNING REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON. TO PREVENT GLASS FRAME ASSEMBLY FROM FALLING FROM FIREPLACE AND BECOMING DAMAGED, FOLLOW THESE CAUTION INSTRUCTIONS EXACTLY WHEN REMOVING AND INSTALLING GLASS FRAME ASSEMBLY. -
Page 15: Dsl-36 Only) Optional Fan Installation
OPTIONAL FAN INSTALLATION (DSL-36 only) INSTALLATION OF THIS FAN SHOULD BE DONE ONLY BY A QUALIFIED INSTALLER MAKE SURE HOUSEHOLD BREAKER IS SHUT OFF PRIOR TO WORKING ON ANY ELECTRICAL LINES. WARNING THIS APPLIANCE IS EQUIPPED WITH A THREE-PRONG (GROUNDING) PLUG FOR PROTECTION AGAINST SHOCK HAZARD AND SHOULD BE PLUGGED DIRECTLY INTO A PROPERLY GROUNDED THREE-PRONG RECEPTACLE. -
Page 16: Gas Line Connection
GAS LINE CONNECTION GAS CONVERSION This fireplace is manufactured for use with Natural Gas. An LP conversion kit, is included with this fireplace. Follow instructions included with conversion kit if converting to LP gas. The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in ATTENTION accordance with the requirements of the ANSI Z223.1 installation code. -
Page 17: Thermostat / Wall Switch / Remote
THERMOSTAT / WALL SWITCH / REMOTE (DSL-36 only) If desired, a thermostat (wireless style also available), wall switch, or remote control assembly may be used to turn fireplace OFF and ON. Only ONE of these may be installed. Follow instructions included with chosen assembly. NOTE INSTALLATION OF THERMOSTAT OR WALL SWITCH SHOULD ONLY BE DONE BY A QUALIFIED INSTALLER. -
Page 18: Venting
1 inch (25mm) The horizontal vent heat shield must be installed when using a 90-degree elbow to horizontally position the vent system. Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness), IMPORTANT or #800-WPT2 (6-1/2” (165mm)-12-1/2” (318mm) wall thickness) must be used on all horizontal vent runs if using 5” x 8” venting. -
Page 19: 800-Wpt Wall Pass-Thru Installation Instructions
WARNING MAINTAIN ALL CLEARANCES AS STATED IN THIS INSTALLATION MANUAL. If using Kozy Heat series flexible vent system, remove inner ring on each wall thimble section with a tin snips. This will provide IMPORTANT adequate room for the flexible vent system. -
Page 20: Horizontal Min. / Max. Venting Illustrations
Figure 19a The horizontal vent heat shield must be installed when using a 90-degree elbow to horizontally position the vent system. Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness), IMPORTANT or #800-WPT2 (6-1/2” (165mm)-12-1/2” (318mm) wall thickness) must be used on all horizontal vent runs if using 5” x 8” venting. -
Page 21: Horizontal Vent Heat Shield Installation Instructions
VENTING HORIZONTAL VENT HEAT SHIELD The horizontal vent heat shield must be installed when using a 90-degree elbow to horizontally position the vent system. IMPORTANT This includes any corner installation. Loosen, but do not remove center three screws on top of fireplace. Bend horizontal heat shield at perforation to a 90°... -
Page 22: Vertical Vent System Clearances
1 inch (25mm) 1 inch (25mm) ALL APPROVED RIGID PIPE DO NOT USE FOR VERTICAL TERMINATIONS KOZY HEAT #800 SERIES VERTICAL VENTING (5” X 8”) MINIMUM: 4ft. (1.22m) + cap. MAXIMUM: 40ft. (12.19m) + cap. VERTICAL VENTING (8” x 6-5/8” Decreaser) MINIMUM: 6”... -
Page 23: Vertical Min. / Max. Venting Illustrations
VENTING VERTICAL TERMINATIONS MIN. / MAX. VERTICAL VENTING MIN. / MAX. VERTICAL VENTING (5” x 8”) (8” x 6-5/8” DECREASER) TERMINATION CAP TERMINATION CAP MINIMUM: 4ft. (1.22m) MINIMUM: 4ft. (1.22m) MAXIMUM: 40ft. (12.19m) MAXIMUM: 40ft. (12.19m) 8” x 6-5/8” DECREASER 6”... -
Page 24: Horizontal & Vertical Combination Venting Illustrations
The horizontal vent heat shield must be installed when using a 90-degree elbow to horizontally position the vent system. IMPORTANT Kozy Heat Wall Pass-thru, #800-WPT (4-1/2” (114mm) - 6-1/2” (165mm) wall thickness) or, #800-WPT2 (6-1/2” (165mm) - 12-1/2” (318mm) wall thickness), must be used on all 5” x 8” horizontal vent runs. - Page 25 VENTING (Horizontal & Vertical Combination) TERMINATION MUST BE WITHIN SHADED AREA. HORIZONTAL / VERTICAL COMBINATION 20‟ (6.10m) VERTICAL 20‟ (6.10m) HORIZONTAL Figure 24a...
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Page 26: Series Flex Vent Installation Instructions
IF TERMINATING AGAINST VINYL SIDING, A VINYL SIDING PROTECTOR, INCLUDED WITH #844 AND #845 DIRECT VENT KITS, MUST BE USED. FOLLOW INSTRUCTIONS INCLUDED. The Kozy Heat wall pass-thru, part #800-WPT or #800-WPT2, must be used on all horizontal vent applications regardless of IMPORTANT which vent system you are using. - Page 27 VENTING FLEXIBLE #800 SERIES cont. TERMINATION BOX SLOTS IN EXTERIOR WALL PLATE 5” FLEX PIPE COLLAR 5” PIPE ON FIREPLACE OR EXTENSION KIT 8” FLEX PIPE COLLAR 8” PIPE ON FIREPLACE OR EXTENSION KIT VINYL SIDING PROTECTOR INTERIOR FIRESTOP Bend tabs up before attaching 8” flex pipe collar.
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Page 28: Termination Vent Cap Location
TERMINATION VENT CAP LOCATION This gas appliance must not be connected to a chimney serving any other appliance. Terminations against vinyl siding must use a vinyl siding protector. Follow instructions included. DO NOT RECESS TERMINATION KIT INTO OUTSIDE BUILDING MATERIALS - i.e.: brick, stone, siding, etc. If necessary, extend framing so that termination kit will be exposed once building materials are installed. -
Page 29: Vent Termination Clearances
VENTING (Vertical Cap Requirements) VENT TERMINATION CLEARANCES Roof Pitch H (Min.) Ft. H (Min.) m Flat to 6/12 0.30 Over 6/12 to 7/12 1.25 0.38 Over 7/12 to 8/12 0.46 Over 8/12 to 9/12 0.61 Over 9/12 to 10/12 0.76 Over 10/12 to 11/12 3.25 0.99... -
Page 30: Log Set Installation
#DSL-50A LOG SET INSTALLATION If converting to LP (propane) gas or installing optional firebrick refractory, do so now before installing log set. Follow ATTENTION instructions included with conversion kit and / or refractory kit. Logs are installed in numerical order. Log numbers are located on bottom of each log. Refer to following instructions and NOTE illustrations for proper placement. -
Page 31: Control Board
CONTROL BOARD REMOVAL / INSTALLATION CONTROL BOARD REMOVAL If burner and/or pilot have been burning, use appropriate protection to CAUTION avoid burns or personal property damage before removing any components. NOTE Illustrations shown with DSL-195 valve components. DSL-36: Turn gas control knob to OFF. DSL-36-IPI: Use remote to turn fireplace off. -
Page 32: Valve And Pilot Assembly Components
DSL-36 VALVE & PILOT ASSEMBLY COMPONENTS THERMOPILE PILOT HOOD ELECTRODE THERMOCOUPLE PILOT SHIELD HI /LO FLAME PIEZO CONTROL IGNITER ADJUSTMENT VALVE TERMINALS ON/OFF ROCKER SWITCH Figure 31a... -
Page 33: Lighting And Shutdown Instructions
DSL-36 LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE LIGHTING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, CAUSING WARNING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. DUE TO HIGH SURFACE TEMPERATURES, KEEP CHILDREN, CLOTHING AND FURNITURE AWAY. This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air. - Page 34 DSL-36 LIGHTING AND SHUTDOWN (cont.) LIGHTING INSTRUCTIONS 5 MINUTES Set thermostat to lowest setting, if installed. Turn off all electrical power to appliance. (Fan). Open lower grill to access gas valve & controls. Push gas control knob in slightly and turn clockwise to OFF. Wait five (5) minutes to clear out any gas.
- Page 35 DSL-36 LIGHTING AND SHUTDOWN (cont.) TO TURN OFF GAS TO APPLIANCE TURN BURNER OFF To turn burner OFF, depress ON/OFF rocker switch to OFF, turn off wall switch or adjust setting on thermostat or remote control. NOTE The pilot will stay lit. TURN PILOT OFF Turn pilot off by pushing in and turning gas control knob to OFF.
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Page 36: Pressure Testing
DSL-36 PRESSURE TESTING Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. The appliance and its individual shutoff valve must be disconnected from gas supply piping system during any pressure testing of that system at pressures in excess of ½... -
Page 37: Dsl-36-Ipi Wiring Schematics
DSL-36-IPI WIRING SCHEMATICS THIS SYSTEM REQUIRES ELECTRICITY (120V) AND / OR BATTERIES TO OPERATE. IMPORTANT USING BATTERY BACK UP WILL OPERATE BURNER ONLY. FAN AND LIGHT COMPONENTS WILL NOT FUNCTION ON BATTERY BACK-UP POWER. Light kit not available in all fireplace models THIS SYSTEM IS GROUND TO FIREBOX CHASSIS. -
Page 38: Dsl-36-Ipi Valve And Pilot Assembly Components
DSL-36-IPI VALVE & PILOT ASSEMBLY COMPONENTS PILOT IGNITER FLAME SENSOR PILOT ASSEMBLY PILOT INTERNAL SOLENOID CONNECTION OUTLET (MANIFOLD) PRESSURE SCREW LOW LIMIT SCREW VALVE STEP MOTOR STEP MOTOR WIRE HARNESS MAIN VALVE INTERNAL SOLENOID CONNECTION PILOT ADJUSTMENT SCREW INLET PRESSURE SCREW GAS VALVE Figure 37a... -
Page 39: Dsl-36-Ipi Control Module Components
DSL-36-IPI CONTROL MODULE COMPONENTS LEARN BUTTON VALVE STEP MOTOR TERMINAL COMMUNICATION LINK TO EXTENSION MODULE AC ADAPTOR CONNECTION MAIN CONTROL MODULE CONTINUOUS PILOT ON/OFF SWITCH REMOTE ON/OFF SWITCH „S‟ SENSOR PILOT CONNECTION „I‟ IGNITER PILOT CONNECTION NON-OPERATIONAL BACK-UP BATTERY PACK COMMUNICATION LINK TO LIGHT KIT COMMUNICATION LINK... -
Page 40: Dsl-36-Ipi Remote Control Components
DSL-36-IPI REMOTE CONTROL COMPONENTS THERMOSTAT MODE ICON MANUAL ON / OFF BATTERY LIFE ICON ROOM TEMPERATURE SET TEMPERATURE (visible only in THERMO MODE) FAN SPEED LIGHT LEVEL CONTINUOUS PILOT CHILD PROOF ICON FLAME HEIGHT Figure 39a... -
Page 41: Dsl-36-Ipi Information
DSL-36-IPI INFORMATION ELECTRICAL WARNING / INFORMATION: Electrical wiring must be installed by a licensed electrician. Do NOT wire 120V to wall switch. Uninterrupted or continuous power is required at all times in IPI systems EXCEPT when using battery back-up. Incorrect wiring will override IPI safety lockout and may cause an explosion. Disconnect 120V before servicing. -
Page 42: Dsl-36-Ipi Remote Control Operation
DSL-36-IPI REMOTE CONTROL OPERATION INITIAL SET-UP: Plug Extension Module and AC Adaptor into receptacles. Install (4) AAA batteries into battery compartment of Backup Battery Pack, making sure batteries are installed in proper direction. Position between valve and front of stove. A Velcro strip has been attached to help secure in place. The Hand Held Remote operates on (2) 1.5V AAA batteries. - Page 43 DSL-36-IPI REMOTE CONTROL INFORMATION cont. MANUAL MODE: T h i s r e m o t e c a n b e m a n u a l l y o r t h e r m o s t a t i c a l l y o p e r a t e d . Press MODE button for manual ON.
- Page 44 DSL-36-IPI REMOTE CONTROL INFORMATION cont. THERMO (THERMOSTAT) MODE: This remote feature allows you to thermostatically control the fireplace when hand held remote is set to THERMO mode. Set Temperature Range: 45˚F (7˚C) to 90˚F (32˚C). Set remote to THERMO mode by pressing MODE button. The smaller SET window of numbers appears on the LCD screen.
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Page 45: Dsl-36-Ipi Lighting And Shutdown Instructions
DSL-36-IPI LIGHTING AND SHUTDOWN FOR YOUR SAFETY - READ BEFORE OPERATING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION MAY RESULT, WARNING CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE. 1. This appliance is equipped with an ignition device which automatically lights the pilot. DO NOT try to light the pilot by hand. 2. - Page 46 DSL-36-IPI LIGHTING AND SHUTDOWN (cont.) OPERATING INSTRUCTIONS Read safety information on previous page and front STOP! cover of this manual before continuing. Turn off all electric power to the appliance. This appliance is equipped with an ignition device which Power OFF ATTENTION automatically lights the pilot.
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Page 47: Dsl-36-Ipi Pressure Testing
PRESSURE TESTING (DSL-36-IPI) Pressure check taps for manifold (outgoing) and inlet (incoming) pressure have been incorporated into the valve. The pressure IMPORTANT tap marked OUT measures outgoing pressure and the pressure tap marked IN measures incoming pressure. Follow instructions below for proper testing procedures. Refer to page 15 for proper NAT and LP manifold pressures. The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of ½... -
Page 48: Dsl-36-Ipi Error Codes
ERROR CODES (DSL-36-IPI only) IGNITION SAFETY: Protection for Ignition System Error Code: One beep every one second. Description of Fault: Warns users if pilot is not successfully ignited in 60 seconds. How to Clear: Press MODE button to OFF then to ON to re-attempt ignition. What to Check: Ensure gas supply is turned on. -
Page 49: Finalizing The Installation
FINALIZING THE INSTALLATION FLAME APPEARANCE: Flame appearance is affected by several factors including altitude, venting configuration and fuel quality. Although the venturi setting has been factory set, adjustments may be necessary for optimal performance and visual aesthetics. When fireplace is first lit, the flames will be blue. Flames will gradually turn yellowish-orange during first 15 minutes of operation. If flames remain blue, or become dark orange with evidence of sooting (black tips), the burner tube venturi may need adjustment . -
Page 50: Restrictor Troubleshooting / Installation After Termination Completion
FINALIZING THE INSTALLATION RESTRICTOR USAGE: Turn fireplace on and allow to burn for 15 minutes. If flames indicate there is excessive draft (flickering, short flames), a restrictor may be necessary. If flames indicate insufficient draft (lifting or ghosting flames), a previously installed restrictor may need to be modified or removed. TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY, ALLOW FIREPLACE AMPLE TIME TO COOL BEFORE MAKING ANY WARNING ADJUSTMENTS AND / OR INSTALLATIONS. -
Page 51: Maintenance
MAINTENANCE The appliance is required to be inspected at least once a year by a professional service person. The compartment below firebox must be cleaned at least once a year, more frequent cleaning may be required due to excessive lint from carpeting, bedding materials, or other fibrous materials. -
Page 52: Troubleshooting
TROUBLESHOOTING (DSL-36 only) CAUTION THE FOLLOWING MUST BE PERFORMED BY A QUALIFIED TECHNICIAN. NO SPARK FROM ELECTRODE TO PILOT WHEN PIEZO BUTTON IS TRIGGERED. A. Check wiring at back of piezo for proper connection. B. Check wiring at electrode for proper connection. C. -
Page 53: Dsl-36 Troubleshooting
TROUBLESHOOTING (DSL-36 only) BURNER WILL NOT LIGHT A. Gas control knob not turned to ON. B. ON/OFF switch not turned on. C. Remote, wall switch or thermostat not turned ON. D. Plugged main burner orifice. E. Remote, wall switch, thermostat or ON/ OFF switch wires defective. ♦... -
Page 54: Troubleshooting
TROUBLESHOOTING (DSL-36 only) PILOT AND BURNER EXTINGUISH WHILE IN OPERATION A. No LP (propane) in tank. ♦ Check tank and refill if necessary. B. Glass frame assembly not installed correctly. ♦ Refer to page 13 in this manual for proper glass frame assembly installment instructions. C. -
Page 55: Dsl-36-Ipi Troubleshooting
TROUBLESHOOTING (DSL-36-IPI only) MAIN CONTROL MODULE WILL NOT LEARN TRANSMITTER Ensure REMOTE/OFF switch on side of main control module is set to REMOTE. Make sure batteries in both the hand held remote and backup battery pack are installed in the proper direction and are not drained. Verify hand held remote indicates a signal is being sent. -
Page 56: Troubleshooting
TROUBLESHOOTING (DSL-36-IPI only cont MAIN FLAME WILL NOT LIGHT Verify gas supply is turned on. Ensure pilot flame will ignite. If not, see pilot flame troubleshooting on previous page. Make sure white cap leads marked MAIN from module are securely connected to terminals marked MAIN on valve body. Make certain pilot flame is in contact with flame rectification sensor on pilot assembly. -
Page 57: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS ( DSL-36 units only) #OCK-S42B NAT GAS CONVERSION KIT / #OCK-S53 LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. -
Page 58: Conversion Kit Instructions
CONVERSION KIT INSTRUCTIONS ( DSL-36 units only) COMPLETE THE CONVERSION: Visually check pilot flame. Flame should envelope top of thermocouple and thermopile 3/8” (10mm) to 1/2” (13mm), and extend onto burner far enough for proper ignition. To Adjust pilot: Remove pilot adjustment screw from gas valve. Turn inner pilot adjustment screw clockwise to decrease or counter-clockwise to increase pilot flame. -
Page 59: Dsl-36-Ipi Nat And Lp Conversion Instructions
CONVERSION KIT INSTRUCTIONS ( DSL-36-IPI units only) #OCK-A42N-I-DSL-PSE NAT GAS CONVERSION KIT / #OCK-A53L-I-DSL-PSE LP GAS CONVERSION KIT This conversion kit shall be installed by a qualified service agency in accordance with the manufacturers instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or productions of carbon monoxide may result, causing WARNING property damage, personal injury or loss of life. - Page 60 CONVERSION KIT INSTRUCTIONS ( DSL-36-IPI units only) PRESSURE REGULATOR CAP CONVERT THE GAS CONTROL VALVE: Remove cap covering the pressure regulator. Press down on pressure regulator tube and rotate 90˚. The shaft should pop out and point to chosen gas. Re-attach cap. Remove low limit screw (above valve motor;...
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Page 61: Replacement Parts List
REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact them for availability and pricing. DSL-36 MILLIVOLT BOARD AND PARTS DSL-770 Dassel Millivolt Board - Nat Gas 700-095 Pilot Orifice - LP Gas DSL-771 Dassel Millivolt Board - LP Gas 700-098 Pilot Hood 700-023... -
Page 62: Warranty
Failure to do so may result in delayed warranty coverage and submission of proof of purchase will be required. Hussong Manufacturing Co., Inc. warranties to the original purchaser of this Kozy Heat Fireplace, that it is free of defects in materials and workmanship at the time of manufacture. - Page 63 LIFETIME WARRANTY IS EXTENDED AS FOLLOWS: Hussong Manufacturing Co., Inc. warranties to the original purchaser that the firebox, heat exchanger, fiber logs, burner tube and glass panel of this Kozy Heat Fireplace will not be defective in materia l or workmanship under normal use and service for as long as you own this product.
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