Subscribe to Our Youtube Channel
Related Manuals for Unitor UWI 230 TP AC/DC
Summary of Contents for Unitor UWI 230 TP AC/DC
- Page 1 Instruction manual Unitor Welding Inverter UWI 230 TP AC/DC MMA (Stick) and TIG welder Revision date: 29/07/2015 Page 1 of 24...
-
Page 2: Table Of Contents
CONTENTS GENERAL DESCRIPTION…………………………. 3 2 TECHNICAL DATA…………………………………...4 INSTALLATION………………………………………6 FRONT AND BACK PANEL………………………...7 WELDING……………………………………………..9 PARALLEL CONNECTION…………………………10 ROUTINE MAINTENANCE………………………….11 TROUBLESHOOTING……………………………….12 WIRING DIAGRAM…………………………………...13 10 COMPONENTS AND SPARES……………………..14 11 ACCESSORIES………………………………………..17 12 SAFETY INSTRUCTIONS……………………………19 DO NOT INSTALL, OPERATE OR REPAIR THIS EQUIPMENT W ITHOUT READING THIS MANUAL INCLUDING THE SAFETY INSTRUCTIONS Revision date: 29/07/2015 Page 2 of 24... -
Page 3: General Description
Total Protection function with indicator light prevents machine damage if the primary power supply exceeds 275V. IDENTIFY COMPONENTS Unitor W elding Inverter UW I 230TP AC/DC, product number 191- 230231 is delivered with Carrying strap mounted on the machine 1 pce... -
Page 4: Technical Data
2. TECHNICAL DATA Type of welding machine One-phase static transformer rectifier frequency converter, DC output. Processes MMA (Stick electrode / SMAW ) TIG DC (GTAW ) TIG (GTAW ) ALUMINUM Safety Marking Suitable for use in areas with increased electric shock hazard X: Duty cycle Duty Cycle is percentage of 10 minutes that unit can weld at rated load without overheating. - Page 5 = Welding current. Range 10 – 180A in MMA process; 5 – 220A in TIG processes. = No-load voltage Is the voltage between welding terminals (touchable voltage) when the machine is idle and equipped with a voltage reduction function for operator safety. Low value means high operator safety, and with this in mind this machine satisfies the world’s strictest regulation: AS 1674.2-2007 Safety in welding and allied processes (Australian standard) which allows for maximum 35V.
-
Page 6: Installation
3. INSTALLATION Only qualified personnel should perform this installation. Only personnel that have read and understood this Manual should install and operate this equipment. Machine must only be plugged into a receptacle which is grounded in accordance with valid regulations. Note The power switch should be in the OFF position when installing work cable and electrode cable and when connecting power cord to input power. -
Page 7: Front And Back Panel
4. FRONT AND BACK PANEL Description 1. Thermal protection activated. Yellow light indicates that the protection thermostat has cut the output. Do not switch the machine off. The fan will be running and the thermostat resets automatically when the machine has cooled down sufficiently. The light will darken when the machine is live again. - Page 8 15. Socket for remote control. 16. On/Off switch 17. W hen lit this warning light indicates that the Total Protection function has been activated and input power has been cut because it has exceeded 285V ac. 18. Primary cable, 3 core 2,5mm², 4m long. Revision date: 29/07/2015 Page 8 of 24...
-
Page 9: Welding
5. WELDING MMA (SMAW stick electrode) welding 1 Electrode 2 Workpiece Select MMA welding. 3 Arc Connect ground (return) cable with good contact to the work piece. Select polarity and amperage as recommended for the electrode and start arc as follows: Drag electrode across work piece like striking a Match and lift electrode slightly after touching work. -
Page 10: Parallel Connection
6. PARALLEL CONNECTION Two pcs UW I-230 TP AC/DC may be parallel connected and will then supply up to 360A current for stick electrode welding. This is done as follows: Set both machines to MMA welding. Set both machines to remote control and if extensions are necessary use same length remote control cables from each machine to the work site where the remote control parallel connection kit, product number 676973, is used to connect both machines to the same remote control... -
Page 11: Routine Maintenance
7. ROUTINE MAINTENANCE Checkpoint Action Interval Primary plug Check connections 3 months or more and socket and stretch relief often if needed Check for damage 3 months or more Primary cable and replace if often if needed necessary Primary cable Check for damage 3 months or more stretch relief and... -
Page 12: Troubleshooting
8. TROUBLESHOOTING SYMPTOM POSSIBLE SOLUTION REASON Mains fuses blown Machine is not plugged in Broken primary cable Primary power No output, no warning does not reach the light, fan not running Cable connection to machine is loose machine Machine not switched on On/off switch damaged Used at too high duty cycle, wait until machine has cooled down and power... -
Page 13: Wiring Diagram
9. WIRING DIAGRAM Revision date: 29/07/2015 Page 13 of 24... -
Page 14: Components And Spares
10. COMPONENTS AND SPARES Revision date: 29/07/2015 Page 14 of 24... - Page 15 Inversion board Spare part kit for UWI-230TP AC/DC includes power board, inversion board, necessary additional components and complete instructions for replacement Order no191-230233 For ordering spares please state: Model: UWI 230 TP AC/DC Serial no: …………………….. Pos no: …………………….. Code: .…………………….
-
Page 16: Accessories
11. ACCESSORIES Basic accessories for UWI-230 TP AC/DC Basic accessories kit for UWI-230 TP AC/DC 196 670406 Consisting of: (Order numbers to be used when re-ordering) Flip-Vision shield with flip-up frame, head band and filter shade 11 glass 196 709485 Long lined welding gloves, 1pair (re-ordering number is for 6 pairs) 196 632786 Electrode holder with 3m cable and connector... - Page 17 TIG torch T-200 Order number 197-200000 Pos. Order number Unit Product description 197-551192 Short back-cap 197-551200 Long back-cap 197-613767 Heat shield 197-551168 Collet 1.6mm 197-551150 Collet 2.4mm 197-551184 Collet body 1.6 mm 197-551176 CoIlet body 2.4 mm 197-551135 Alumina nozzle 6 197-551127 Alumina nozzle 7 197-674710...
-
Page 18: Safety Instructions
12. SAFETY INSTRUCTIONS Arc Welding Hazards The safety information given below is only a summary of the more complete safety information found in the Safety Standards listed in Section 1-5. Read and follow all Safety Standards. Only qualified persons should install, operate, maintain, and repair this unit. During operation, keep everybody, especially children, away. - Page 19 FUMES AND GASES can be hazardous. Welding produces fumes and gases. Breathing these fumes and gases can be hazardous to your health. Keep your head out of the fumes. Do not breathe the fumes. If inside, ventilate the area and/or use exhaust at the arc to remove welding fumes and gases. If ventilation is poor, use an approved air-supplied respirator.
- Page 20 HOT PARTS can cause severe burns. Do not touch hot parts bare handed. Allow cooling period before working on gun or torch. MAGNETIC FIELDS can affect pacemakers. Pacemaker wearers keep away. Wearers should consult their doctor before going near arc welding, gouging, or spot welding operations.
- Page 21 MOVING PARTS can cause injury. Keep away from moving parts such as fans. Keep all doors, panels, covers, and guards closed and securely in place. H.F. RADIATION can cause interference. High-frequency (H.F.) can interfere with radio navigation, safety services, computers, and communications equipment.
- Page 22 ECLARATION OF CONFORMITY ₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪ UNITOR WELDING We hereby state that the machine type INVERTER UWI 230 TP AC/DC ₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪ 2004/108/ 2006/95/ is in compliance with the directives 2011/65/EU ₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪ 60974-1 and that the following standards apply 60974-10 ₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪₪ WECO srl...
- Page 23 NOTES ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… ………………………………………………………………………………………………… FOR FULL INFORMATION ON THE UNITOR WELDING OFFER Revision date: 02/04/2015 Page 22 of 24...
- Page 24 USE THE UNITOR WELDING HANDBOOK FOR MARITIME WELDERS You can download it here http://www.wilhelmsen.com/services/maritime/companies/buss/DocLit/PorductLiterature/Pages/Maintenanceandrepair.aspx …or contact Wilhelmsen Ships Service for a paper copy Revision date: 02/04/2015 Page 23 of 24...
- Page 25 Fraser/surrey Gaspe Gros Caouna Halifax Hamilton Harbour Grace H olyrood Kitimat Long Pond Marytown Montreal Nanaimo Ne w Instruction manual Westminster Bc Pictou/halifax Pointe Aux Pic.quebec Port Alfred Port Cartier Port Colborne Port Hawkesbury Port Mellon Port Mo od y Port Of Quebec Port Weller Powell River Prince Rupert Roberts Bank Sa int John Sarnia, Ontario Sept Iles Seven Islands Sorel Souris/ Su mmerside/halifax Three Rivers Thunder Bay Toronto alleyfield...
Need help?
Do you have a question about the UWI 230 TP AC/DC and is the answer not in the manual?
Questions and answers