Mitsubishi 2033C SERIES Owner Technical Manual
Mitsubishi 2033C SERIES Owner Technical Manual

Mitsubishi 2033C SERIES Owner Technical Manual

Uninterruptible power supply system
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MITSUBISHI ELECTRIC AUTOMATION, INC.
UNINTERRUPTIBLE POWER SUPPLY SYSTEM
2033C SERIES
OWNERS / TECHNICAL MANUAL
Revision 2.1: November 11, 2003
ALN-H0626

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Summary of Contents for Mitsubishi 2033C SERIES

  • Page 1 MITSUBISHI ELECTRIC AUTOMATION, INC. UNINTERRUPTIBLE POWER SUPPLY SYSTEM 2033C SERIES OWNERS / TECHNICAL MANUAL Revision 2.1: November 11, 2003 ALN-H0626...
  • Page 2 Page Number: 2033C SERIES UPS MITSUBISHI ELECTRIC OWNERS / TECHNICAL MANUAL Preface MITSUBISHI ELECTRIC 2033C SERIES UPS...
  • Page 3: Table Of Contents

    3.6 MAINTENANCE BYPASS SET-UP PROCEDURES ... 3-10 4.0 RESPONSE TO UPS FAILURE ... 4-1 5.0 PARTS REPLACEMENT ... 5-1 6.0 FAULT CODES ... 6-1 7.0 WARRANTY & OUT OF WARRANTY SERVICE ... 7-1 MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS TABLE OF CONTENTS Page Number:...
  • Page 4: List Of Tables

    Table 3.3 Type and Number of Internal Battery ... 3-2 Table 3.4 Recommended Cable Size and Torque Requirements ... 3-4 Table 3.5 Crimp Type Compression Lug ... 3-4 MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS List of Tables Page Number:...
  • Page 5 Input / Output Power Terminals (7.5-20kVA) -... 3-6 Figure 3.4 Input / Output Power Terminals (30kVA) ... 3-7 Figure 3.5 Input / Output Power Terminals (40,50kVA) ... 3-8 Figure 3.6 EPO Button ... 3-9 MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS List of Figures Page Number:...
  • Page 6: How To Use This Manual

    Such information is essential if Mitsubishi field service group assistance and correspondence is required. Safety Recommendations: If any problems are encountered while following this manual, Mitsubishi field service group assistance and correspondence is recommended. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Page Number:...
  • Page 7: Introduction

    IMPORTANT SAFETY INSTRUCTIONS RETAIN THESE INSTRUCTIONS This manual contains important instructions for the 2033C Series Uninterruptible Power Supply Systems that should be adhered to during installation, operation and maintenance of the UPS and batteries.
  • Page 8 Circuit breaker (MCCB) specifications are as follows: Capacity (kVA) Voltage (Vac) AC output and DC input overcurrent protection and disconnection devices shall be field supplied and installed. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS WARNING 2 AC input AC input Rating (Aac)
  • Page 9: General

    UPS. The UPS is simple to start up, operate and maintain. The 2033C Series UPS is available in seven (7) kVA sizes: 7.5, 10, 15, 20, 30, 40 and 50kVA. Specifications for each kVA model appear in Section 1.4. Models up to 30kVA have batteries included in the UPS module cabinet.
  • Page 10: Definitions

    OWNERS / TECHNICAL MANUAL 1.2 Definitions UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS Module Cabinet and associated batteries which function as a system to provide continuous, conditioned AC power to a load. This is sometimes referred to as the "System".
  • Page 11: Overview

    * The Input circuit breaker(MCCB) for protection of the UPS and cables are field supplied and field installed. (See WARNING 2 in section 1.0). MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Static Transfer...
  • Page 12: Figure 1.2 Single Line Diagram-Bypass Operation

    Figure 1.3 illustrates the flow diagram during battery operation. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Static Transfer...
  • Page 13: Figure 1.3 Single Line Diagram-Battery Operation

    The rotary maintenance bypass switch is shown as 52CS in Figure 1.4. 52CS is a two position three point make-before-break transfer switch. (30/40/50kVA) Two contactors (52MB, 52L) are used instead of the 52CS. A rotary switch(SWM) is used for control of the two contactors. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Static Transfer Switch INVERTER...
  • Page 14 On the UPS, confirm the “BYP.OP.” LED is illuminated. If not, press the “STOP” button. Rotate 52CS/SWM counterclockwise to the “NORMAL” position. On the UPS, press the “START” button. The “INV.OP.” LED should illuminate. Transfer complete. Load now powered by the inverter. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Page Number:...
  • Page 15: Figure 1.5A Ups Parts Location(7.5-20Kva)

    ELECTRIC FIGURE 1.5a UPS Parts Location(7.5-20kVA) 4.Main PCB UPFR-K 3.Relay PCB RYDR-X 5.AC input, AC output terminal MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS OWNERS / TECHNICAL MANUAL UPS module FRONT VIEW Page Number: Converter & Inverter Unit 1.LCD touch panel monitor display 2.Display PCB...
  • Page 16: Figure 1.5B Ups Parts Location(30Kva)

    4.Main PCB UPFR-K Cooling fan 7.Maintenance bypass transfer switch 3.Relay PCB RYDR-X 5.AC input, AC output terminal MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS UPS module FRONT VIEW 6.Grounding Page Number: 1-10 Converter & Inverter Unit 1.LCD touch panel monitor display 2.Display PCB...
  • Page 17: Figure 1.5C Ups Parts Location(40,50Kva)

    5.AC input, AC output terminal FIGURE 1.7 External I/F PCB RYDR-X 9.External contact signal terminal block RYDR-X MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS OWNERS / TECHNICAL MANUAL UPS module FRONT VIEW FIGURE 1.6 Display PCB DPAU-72 Page Number: 1-11 Converter &...
  • Page 18: Figure 1.8 Main Control Pcb Upfr-K

    - (12) SW13 (BOOT switch). - (13) SW14 (RESET switch) AC input, AC output terminal Refer to Figure 3.3 for details Grounding bar (E) MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS FIGURE 1.8 Main control PCB UPFR-K Page Number: 1-12...
  • Page 19 (Do not operate this switch while inverter and converter are in operation). 13. "Reset" switch (FOR SERVICE PERSONNEL ONLY) This switch resets errors resulting from alarm conditions. (Do not operate this switch while inverter and converter are in operation). MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Page Number: 1-13...
  • Page 20: Specifications

    17.7 / 450 BOTTOM 23.6 / 600 BOTTOM 27.6 / 700 BOTTOM 27.6 / 700 *:7.5-30kVA Including batteries MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Input voltage 3 phase / 4 wire DEPTH HEIGHT (in/mm) (in/mm) 31.5 / 800 43.3 / 1100...
  • Page 21: Table 1.3 Detail Of Specifications

    Recommended 59゚F ~ 77゚F (15゚C ~ 25゚C) Relative Humidity 5% ~ 95% Non Condensing Altitude 0 ~ 5000 feet No De-rating Location Temperature-controlled, indoor area free of conductive contaminants MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS AC INPUT CHARACTERISTICS +15% ~ -25% BATTERY 5min. 11min.
  • Page 22 Battery Input Fuse FOU-W AC Output Fuse (OPTION) Static Bypass Input FSU-W Fuse F1,F2,F3 UPER-Y/UPFR-K CABR-JA MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS OWNERS / TECHNICAL MANUAL Component Rating @ 208V,3 phase, 60 Hz 140A/660V 140A/660V 140A/660V 6.3A/250V 12A/600V Page Number:...
  • Page 23: Operation Controls And Indicators

    MITSUBISHI ELECTRIC 2.0 OPERATOR CONTROLS AND INDICATORS The 2033C Series operator controls and indicators are located as follows: Maintenance bypass switch and contactors UPS status indicators 2.1 LCD Touch Panel Monitor Display and Keypad 1) LCD Touch Panel Monitor Display The Liquid Crystal Display (LCD) Touch panel Monitor Display indicates power flow, measured values and fault and error messages via user selectable display screens.
  • Page 24: Figure 2.2 Main Menu Screen

    Input Frequency Each MEASUREMENT Screen includes a MAIN Menu Screen Touch Icon. On pressing this MAIN Touch icon, the display returns to the MAIN MENU Screen. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS FIGURE 2.2 MAIN MENU Screen AC Output Measurement Screen...
  • Page 25 Rest. Item Delete Touch icon will delete all fault/alarms that are selected by the Cursor Touch icons and have been restored. On Pressing the Main Touch Icon, the display returns to the MAIN MENU Screen. FIGURE 2.4 FAULT DISPLAY Screen MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS MAIN MENU Screen Page Number:...
  • Page 26 10)Emergency Power Off [EPO] (red) Shuts down UPS when pressed. Load is dropped. 11)Load on maintenance bypass [MBP] (red) Illuminated when power is supplied to load devices by maintenance bypass. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS 終了 12 : 00 : 00 ▲...
  • Page 27: External Signal Terminal Block

    LOAD ON INVERTER LOAD ON BYPASS BATTERY OPERATION CONVERTER OPERATION BATTERY LOW VOLTAGE OVERLOAD MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS EMERGENCY STOP (Optional) BATTERY TEMP. HIGH (Optional) - For external battery cabinet. Page Number: (User supplied dry contact)
  • Page 28: Figure 2.7 Control Wiring For External Contacts

    Activated when battery voltage drops below discharge end voltage level during inverter operation (i.e. During AC failure conditions). Terminals 17 to 18 “Overload” contact Activated when a system overload occurs. MITSUBISHI ELECTRIC 2033C SERIES UPS External to UPS Cabinet Terminal...
  • Page 29 The external thermocouple will be user supplied NOTE : In all cases, a switch having a protective cover is recommended in order to reduce possibility of accidental operation. MITSUBISHI ELECTRIC 2033C SERIES UPS Page Number: External to UPS Cabinet 1...
  • Page 30: External Communication Connector

    CN62 D-SUB 9Pin (male) RYDR-O/ RYDR-X * Consult MITSUBISHI ELECTRIC AUTOMATION, INC. for detail on “Diamond Link” monitoring software and its capabilities. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Pin 1. : Not used Pin 2. RXD : Receive data Pin 3.
  • Page 31: Installation And Operation

    The UPS is shipped in export packaging. Remove the UPS from the package only when it is ready for installation. Note : The figure 3.1 export packaging is for 7.5kVA through 20kVA UPS only. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Installation Pull out the UPS cabinet as shown in Figure 3.1...
  • Page 32: Installation Procedure

    When installing or replacing batteries, install or replace with the same number and type per Table 3.3 TABLE 3.3 Type and number of battery 7.5kVA,10kVA 15kVA,20kVA 30kVA 40kVA,50kVA MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Type Manufacturer PM12-7.2 Power Battery Inc. NP7-12 Yuasa Corp.
  • Page 33: Procedure For Cable Connections

    UPS’ OUTPUT load terminals A, B, C and N to load distribution panel. Connect external signal terminal block as needed. Refer to section 2.2 and Figure 2.3 for functional description. 12 AWG, or less, shielded conductor is recommended. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Page Number:...
  • Page 34: Table 3.4 Recommended Cable Size And Torque Requirements

    NOTE: When using crimp type lugs, the lugs should be crimped to the specifications given in the manufacturer's instructions for both crimp tool and lug. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Input Side * 1 Torque Cable * (in.
  • Page 35 MITSUBISHI ELECTRIC OWNERS / TECHNICAL MANUAL Fig.3.2 UPS Terminal Designation CONVERTER AC input Terminals: INPUT A,B,C,N BATTERY MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Static Transfer Switch INVERTER 40kVA, 50kVA: External Battery Page Number: Output 52CS Terminals: OUTPUT A,B,C,N 52CS(7.5-20kVA)
  • Page 36 FIGURE 3.3 Input/Output Power Terminals (7.5kvA - 20kVA) Control printed circuit boards Inverter and Converter Battery Battery RYDR-X A B C N A B C N (INPUT) (OUTPUT) MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Battery Battery TRANSFER BYPASS NORMAL 52CS Input/Output Power Terminal Designation ALL POWER TERMINALS USE 1/4”...
  • Page 37: Figure 3.4 Input/Output Power Terminals (30Kva)

    NORMAL BYPASS (DC INPUT) RYDR-X A B C N A B C N (INPUT) (OUTPUT) Grounding bar MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Battery Battery Battery DC Input Power Terminal HOLE DIAMETER: 0.28” (7 MM) Battery AC Input/Output Power Terminal Designation HOLE DIAMETER: 0.36”...
  • Page 38 FIGURE 3.5 Input/Output Power Terminals (40kvA - 50kVA) Control printed circuit boards Cooling fan TRANSFER NORMAL RYDR-X (AC INPUT) MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Converter & Inverter Unit BYPASS (AC OUTPUT) (DC INPUT) Grounding bar Input/Output Power Terminal Designation HOLE DIAMETER: 0.47”...
  • Page 39: Operating Procedures

    CAUTION : In bypass mode, all UPS power terminals are still live. Lethal voltages are present. De-energize all external sources of AC and DC power before handling UPS. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS FIGURE 3.6 EPO button...
  • Page 40: Maintenance Bypass Set-Up Procedures

    OWNERS / TECHNICAL MANUAL C) EPO (Emergency Power Off) Procedure If an all power supply shutdown is required in an emergency situation, press the "EPO" button on the front panel. The UPS will be shutdown and no power is supplied to the load.
  • Page 41: Response To Ups Failure

    UPS alarm condition is very important. In order to minimize repair time, please include this information along with the operation status and load status, on all correspondence with Mitsubishi’s field service group. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Depress “SILENCE” button on the front panel.
  • Page 42: Parts Replacement

    Contact Mitsubishi or its Authorized Service Center for a complete parts replacement schedule. Recommended replacement time interval varies with operating environment. Contact Mitsubishi or its Authorized Service Center for specific application recommendations. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Page Number:...
  • Page 43: Fault Codes

    Contact Mitsubishi Electric Automation, Inc. at 1-800-887-7830. B) If the External AC Input Circuit Breaker (MCCB) is in the trip state, depress the toggle to reset the breaker before re-closing. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Page Number:...
  • Page 44 Call service engineer Call service engineer Call service engineer Call service engineer Call service engineer Call service engineer Call service engineer Check bypass input MITSUBISHI ELECTRIC 2033C SERIES UPS Page Number: Note 1 Note 2 Note 3 External send- Buzzer Failure LED...
  • Page 45 Reduce load Reduce load Check load Reduce load Call service engineer Call service engineer Call service engineer Press Clear button MITSUBISHI ELECTRIC 2033C SERIES UPS Page Number: Note 1 Note 2 Note 3 External send- Buzzer Failure LED out contact...
  • Page 46 UPS. (Note: Inverter may need to be restarted manually subsequent to an output bolted fault.) (Note 3) Indicates one of two possible LED illumination patterns - continuously on (lit) or intermittent (flicker). MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Page Number:...
  • Page 47: Warranty & Out Of Warranty Service

    For warranty purposes, it is essential that any and all service work that may be required on your Mitsubishi brand UPS equipment is performed by a Mitsubishi Electric Authorized Service Center. The use of non- authorized service providers may void your warranty. MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Mitsubishi Electric Automation Inc,...
  • Page 48 __ Communications __ Healthcare __ Distributors/Reps __ Internet __ Other __________________ After Start-Up has been done Fax completed Form to: MITSUBISHI ELECTRIC 2033C SERIES UPS 2033C SERIES UPS Phone: (847) 478-2643, Fax: (847) 478-2290 __ Address Change CUSTOMER INFORMATION Job Title:...

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