Milwaukee 54-40-7000 Service Parts List

NOTES:
Seal side of bearing (2)
to face armature (15).
65
Stamped arrows (>>) on
fi eld casing (16) to face
armature fan (11).
Concave side of connector
block cover (23) to face
connector block (19).
17
25
32
18
9 10
LUBRICATION
Place 1/2 oz. of type "Y" grease, No. 49-08-5270,
in diaphragm cavity near the needle bearing.
Place 2-1/2 oz. of type "L" grease, No. 49-08-4175,
in cavity in front of bearing plate in the gearcase.
Place a heavy coat of Type "X" contact grease, No. 49-08-5000,
in/on terminals of wires #68 and #69 after installing into
connector block (19) but prior to snapping on the cover (23).
FIG. PART NO. DESCRIPTION OF PART
1 02-04-0719 Ball Bearing
2 02-04-5130 Ball Bearing
3 02-50-2150 Needle Bearing
4 05-88-0302 K50 x 60mm Washer Hd. PT Screw
5 05-88-8309 K50 x 35mm Washer Hd. PT Screw
7 06-82-5363 8-32 x 1 Washer Hd. Taptite T-20 Screw
8 06-82-7253 8-32 x .38 Taptite T-20 Screw
9 06-82-7261 6-19 x .687 Slotted Plastite T-15 Screw
10 06-82-7276 6-19 x 1.00 Slotted Plastite T-15 Screw
13 12-20-0719 Service Nameplate Kit
14 28-14-0997 Gearcase
15 16-01-2121 Service Armature
16 18-01-2120 Service Field
17 22-20-0860 Brush Tube
18 22-32-0400 Brush Spring Clip
19 22-56-0975 Connector Block Assembly
21 28-28-0719 Diaphragm
22 31-05-0719 Baffl e
23 -------------- Connector Block Cover
24 31-15-0511 Spring Cover
25 31-44-0718 Right Handle Half
26 31-44-0719 Left Handle Half
27 31-50-0019 Motor Housing
28 31-52-0090 Shoe Release Lever
29 34-60-0920 External Retaining Ring
30 34-60-3680 Retaining Ring
31 40-50-0161 Torsion Spring
32 40-50-8840 Brush spring
33 42-24-0620 Rear Spindle Bearing
34 42-50-0076 Front Cam
35 42-50-0077 Rear Cam
36 44-60-0626 Lock Pin
37 44-60-1635 Shoe Pin
38 44-66-0880 Shoe Retainer
39 45-12-0999 Gearcase Insulator
40 45-16-0645 Shoe Assembly
41 45-22-0081 Sleeve
42 45-24-0719 Lock Off Lever
43 45-88-1555 Washer
44 40-50-8850 Disc Spring
45 42-12-0155 Wobble Shaft Axel
46 32-40-0719 Intermediate Gear
47 43-06-0685 Metal Plate
48 43-06-0676 Bronz Plate
49 43-78-0525 Drive Hub
50 36-92-0501 Wobble Shaft
SERVICE PARTS LIST
SPECIFY CATALOG NO. AND SERIAL NO. WHEN ORDERING PARTS
CORDLESS SAWZALL
0719-20
CATALOG NO.
67
66
42
68
69
68
69
13
19
27
2
16
NO. REQ.
®
STARTING
SERIAL NO.
26
7
8
23
23
3
43
46
44
15
45
47
29
48
8
1
33
22 21
5
FIG. PART NO.
(1) 51 34-80-2600
(1) 52 02-04-1510
53 30-72-0085
(1)
54 34-60-1315
(2)
(1) 55 06-82-7253
(2) 56 44-86-0055
(3) 57 45-36-1445
(4) 58 06-55-3790
(2) 59 38-50-0680
(1) 60 ---------------
61 ---------------
(1)
62 ---------------
(1)
(1) 63 42-52-0380
(2) 64 14-46-1011
(2) 65 23-66-1719
(1) 66 22-18-1719
(1) 67 22-18-0719
68 23-94-0016
(1)
69 23-94-0015
(1)
(1)
NOTES:
(1)
Press rear spindle bearing (33) fl ush to -.030 from front exterior face
(1)
in diaphragm boss (21).
(1)
(1)
Torque spinlok hex nut (58) to 180 in./lbs. to 210 in./ lbs.
(1)
(1)
Retaining ring (51) is to be installed with the beveled side away from
(1)
the bearing (52).
(2)
(1)
Press front spindle bearing (60) fl ush to .015 below interior surface
(1)
of gearcase (14).
(1)
(1)
Needle bearing (3) is to be pressed from the open end fl ush to ±.005
(1)
to face of bearing boss of diaphragm (21).
(1)
(1)
Wobble plate retaining ring (51), to face wobble shaft (50) in assembly.
(1)
(1)
Remove brush tubes (17) prior to removing armature assembly (15) from
(1)
motor housing (27).
(1)
(1)
Install brush tubes (17) into motor housing (27) only after armature
(1)
assembly (15) has been secured into motor housing (27).
(1)
(1)
(1)
(1)
(1)
REVISED BULLETIN
WIRING INSTRUCTION
A56A
SEE REVERSE SIDE
EXAMPLE:
4
60 61 Component Parts (Small #)
14 00
14 62
0
Are Included When Ordering
63
The Assembly (Large #).
39
24
38
37
28
59
51
60
55
49
50
52
53
54
56
57
DESCRIPTION OF PART
Internal Retaining Ring
Ball Bearing
Wobble Plate
Retaining Ring
8-32 x 3/8" Pan Hd. Slt. Taptite T-20
Bearing Retainer
Spacer
5/16-24 Spinlok Hex Nut
Reciprocating Spindle
Front Spindle Bearing
Felt Seal
Washer
Bearing Cap
Steel Quik-Lok Blade Clamp Kit
Switch Assembly
Carbon Brush Assembly - Black
Carbon Brush Assembly - Red
Leadwire Assembly - Black
Leadwire Assembly - Red
MILWAUKEE ELECTRIC TOOL CORPORATION
13135 W. LISBON RD., BROOKFIELD, WI 53005
BULLETIN NO.
54-40-7000
DATE
Aug. 2006
64
24 30 31 34
31
35 36 41
41
35
34
30
36
40
61
62
52
58
NO. REQ.
(1)
(3)
(1)
(1)
(2)
(1)
(1)
(1)
(1)
(1)
(2)
(2)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
Drwg. 4