Lower Muffler Body Removal
Front and Rear Exhaust Pipe Covers (see above)
Chamber Flange Nuts [A]
Muffler Body Bracket Bolts [B]
Remove the lower muffler body [C].
If the chamber flange nuts are difficult to remove, spray
a penetrating oil on the studs and nuts.
Upper Muffler Body Removal
Lower Muffler Body (see above)
Muffler Pipe Clamp Bolt [A]
Upper Muffler Body Bracket Bolt [B]
Remove the upper muffler body [C].
Muffler, Exhaust Pipe Installation
Replace the exhaust pipe holder gasket with new ones.
Fit the two plastic tabs [A] of the front exhaust cover into
the slots in the lower muffler body [B].
Tighten the front exhaust pipe cover clamp screws [A] with
its head inclined at 50° or less to horizontal as shown.
This prevents the screw from touching ground when bank-
Front Exhaust Pipe [B]
Torque - Exhaust Pipe Cover Clamp Screws: 6.9 N·m (0.70
kgf·m, 61 in·lb)
First, tighten all the bolts and nuts to a snug fit.
Secondary, tighten the exhaust pipe holder nuts evenly.
Finally, tighten the rest of the mounting bolts and clamp
Thoroughly warm up the engine, wait until the engine
cools down, and retighten all the clamp bolts.
ENGINE TOP END 4-43