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Mercury 90-830296005 Installation Instructions Manual

Propeller
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PROPELLER INSTALLATION INSTRUCTIONS
IMPORTANT: This document guides our dealers, boatbuilders, and company service personnel in the proper installation or
service of our products. If you have not been trained in the recommended servicing or installation procedures for these or similar
Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or
servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the
product.
NOTE: After completing installation, place these instructions with the product for the owner's future use.

Propeller Installation

Some propeller installations may require the use of special OEM mounting hardware not included with this propeller. Use only
hardware specified by the engine OEM. Special trim tab or anodic plate may need to be purchased separately for propeller
clearance. Use the original propeller hardware or order replacements for worn or damaged parts.
Performing service or maintenance without first disconnecting the battery can cause product damage, personal injury, or death
due to fire, explosion, electrical shock, or unexpected engine starting. Always disconnect the battery cables from the battery
before maintaining, servicing, installing, or removing engine or drive components.
Rotating the propeller shaft may cause the engine to crank over and start. To prevent this type of accidental engine starting
and possible serious injury caused from being struck by a rotating propeller, always turn the ignition key or lanyard stop switch
to the "OFF" position and remove the spark plug leads from the spark plugs while servicing.
1.
Disconnect all of the battery leads from the battery.
2.
Remove the spark plug leads and ground them to the engine block.
3.
Lubricate the propeller shaft splines with one of the following lubricants.
Tube Ref No.
Special Lubricant 101
34
Anti-Corrosion Grease
94
2-4-C with Teflon
95
Flo‑Torq I Propeller Installation
1.
Install the thrust washer onto the propeller shaft.
2.
Install the propeller.
90-830296005 FEBRUARY 2010
!
!
Description
WARNING
WARNING
12733
Where Used
Propeller shaft splines
Propeller shaft splines
Propeller shaft splines
© 2010 Mercury Marine
Part No.
92-802865Q02
92-802867Q 1
92-802859A 1
Page 1 / 7

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Summary of Contents for Mercury 90-830296005

  • Page 1: Propeller Installation

    If you have not been trained in the recommended servicing or installation procedures for these or similar Mercury Marine products, have the work performed by an authorized Mercury Marine dealer technician. Improper installation or servicing of the Mercury product could result in damage to the product or personal injury to those installing or operating the product.
  • Page 2 Thrust washer 26903 lb‑in. lb‑ft 11.3 22.6 16.7 74.6 Mercury, Mariner, Mercury MerCruiser, Force, Honda® Revolution 4, Tempest Plus, Trophy Plus, and Bravo I Mariner, Evinrude®, Johnson®, OMC®, Suzuki®, Yamaha®, Tohatsu®, Nissan®, Volvo®, Honda® 13276 lb‑in. lb‑ft 74.6 90-830296005 FEBRUARY 2010...
  • Page 3 Assemble the drive sleeve with the aft drive sleeve. Ensure there is no gap between the drive sleeve and the aft drive sleeve. Insert the drive sleeve assembly onto the propeller and push the drive sleeve assembly onto the propeller. 90-830296005 FEBRUARY 2010 74.6...
  • Page 4 Install the correct thrust washer onto the propeller shaft. 43672 Install the propeller. Page 4 / 7 Aft washer 43668 43671 Thrust washer (Mercury/Yamaha) Propeller Aft washer Tab washer 43652 Yamaha application Honda application lb‑in. lb‑ft 74.6 90-830296005 FEBRUARY 2010...

  • Page 5: Bravo Three Propeller Installation

    Description Bravo Three Propeller Installation IMPORTANT: Mercury Marine Bravo Three propellers are matched sets. Do not operate the drive without a front and rear propeller of the same pitch. Apply a liberal amount of one of the following lubricants to the inner and outer propeller shafts.
  • Page 6 Fatigue crack 6403 Outer propeller shaft Inner propeller shaft Forward thrust hub Forward propeller Forward propeller nut Aft thrust hub Aft propeller Aft propeller nut Anode Washers Screw 43655 Part No. 92-802865Q02 92-802867Q 1 92-802859A 1 lb‑in. 90-830296005 FEBRUARY 2010 lb‑ft...
  • Page 7 Fond du Lac, WI 54936-1939 90-830296005 FEBRUARY 2010 Mercury, Mercury Marine, MerCruiser, Mercury MerCruiser, Mercury Racing, MotorGuide, Mercury Precision Parts, Mercury Propellers, Mariner, Quicksilver, #1 On The Water, Alpha, Bravo One, Bravo Two, Bravo Three, Pro Max, OptiMax, Sport-Jet, K-Planes, MerCathode, RideGuide, SmartCraft, Zero Effort, VesselView, Zeus, Axius, Total Command, Skyhook, SeaCore, M with Waves logo, Mercury with Waves logo, and SmartCraft logo are all trademarks or registered trademarks of Brunswick Corporation.

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