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1980 ATC 185
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Honda 1980 ATC 185 Shop Manual
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Table Of Contents
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Important Safety Notice
Contents
How to Use this Manual
Model Identification
General Safety
Service Rules
Specifications
Torque Values Specification
Tools Specifications
Cable & Harness Routing
Maintenance Schedule
Lubrication
Service Information
Troubleshooting
Engine Oil Level Check
Engine Oil Change and Oil Filter Screen Clearing
Oil Filter Rotor Cleaning
Lubrication Points
Inspection/Adjustment Specifications
Air Cleaner
Spark Plug
Valve Clearance
Cam Chain Tension
Carburetor Idle Speed
Fuel Line
Fuel Strainer
Throttle Operation
Ignition Timing
Cylinder Compression
Drive Chain
Brake Shoes
Front Brake
Rear Brake
Clutch
Spark Arrester Cleaning
Nut, Bolts, Fasteners
Lighting Equipment
Tires
Steering Head Bearings
Fuel System
Fuel System Troubleshooting
Fuel Tank
Air Cleaner Case
Crankcase Breather
Carburetor Removal
Throttle Valve Disassembly
Float, Float Valve and Jets
Carburetor Assembly
Float Level Adjustment
Throttle Valve Assembly
Carburetor Installation
Pilot Screw Adjustment
High Altitude Adjustment
Engine Removal
Engine Installation
Cylinder Head/Valves
Cylinder Head/Valves Specifications
Camshaft Removal
Cylinder Head Cover Removal
Rocker Arm Inspection
Rocker Arm Shaft Inspection
Camshaft Bearing Inspection
Camshaft Bushing Inspection
Cylinder Head Removal
Cylinder Head Disassembly
Cylinder Head Inspection
Valve Spring Inspection
Valve/Valve Guide Inspection
Valve Guide Replacement
Valve Seat Inspection/Refacing
Valve Seat Grinding
Cylinder Head Assembly
Cylinder Head Installation
Camshaft Installation
Pulser Rotor Assembly
Cylinder/Piston Troubleshooting
Cylinder Removal
Cylinder Inspection
Piston Removal
Piston/Piston Ring Inspection
Pistol Ring Installation
Piston Installation
Cylinder Installation
Clutch/Oil Pump
Clutch/Oil Pump Specification
Clutch/Oil Pump Troubleshooting
Right Crankcase Cover Removal
Clutch Lifter Disassembly
Clutch Lifter Assembly
Centrifugal Clutch Removal
Weight Inspection
Clutch Drum Inspection
Clutch Installation
Manual Clutch Removal
Clutch Inspection
Manual Clutch Installation
Oil Pump Removal
Oil Pump Disassembly
Oil Pump Inspection
Oil Pump Assembly
Oil Pump Installation
Gearshift Linkage Disassembly
Gearshift Linkage Assembly
Starter/A.C. Generator Troubleshooting
Recoil Starter Removal
Recoil Starter Disassembly
Recoil Starter Assembly
A.C. Generator Removal
A.C. Generator Installation
Recoil Starter Installation
Transmission/Crankshaft/Kick Starter Specifications
Transmission/Crankshaft/Kick Starter Troubleshooting
Crankcase Separation
Crankshaft Removal
Crankshaft Inspection
Crankshaft Bearing Inspection
Timing Sprocket Installation
Transmission Disassembly
Shift Fork/Shift Shaft Inspection
Transmission Assembly
Crankcase Assembly
Front Wheel/Brake/Steering Specifications
Front Wheel/Brake/Steering Troubleshooting
Headlight Case Removal
Headlight Case Installation
Handlebar Removal
Handlebar Installation
Brake Lever Bracket/Throttle Lever Installation
Throttle Lever Disassembly
Throttle Lever Assembly
Front Wheel Removal
Front Axle Inspection
Wheel Bearing Inspection
Brake Drum Inspection
Front Wheel Disassembly
Tire Removal
Tire Repair(with Cold Patch)
Tire Repair(with Rubber Plug)
Tire Assembly
Front Wheel Assembly
Front Brake Lining Inspection
Brake Panel Disassembly
Brake Panel Assembly
Fork Top Bridge Removal
Front Fork Removal
Steering Stem Installation
Top Bridge Installation
Rear Wheel/Brake/Drive Mechanism Specifications
Rear Wheel/Brake/Drive Mechanism Troubleshooting
Rear Wheel Removal
Rear Tire Disassembly/Assembly
Rear Wheel Installation
Rear Axle Removal
Final Driven Sprocket Inspection
Axle Inspection
Rear Wheel Bearing Holder Removal
Brake Lining Inspection
Rear Brake Drum Inspection
Rear Brake Disassembly
Rear Wheel Bearing Holder Disassembly
Rear Wheel Bearing Inspection
Rear Wheel Bearing Holder Assembly
Final Driven Flange Assembly
Rear Axle Installation
Rear Fender Removal
Rear Fender Installation
Exhaust Pipe Removal
Exhaust Pipe Installation
Ignition System Troubleshooting
Ignition System Specifications
Ignition Coil Removal
Ignition Coil Inspection
Generator
Lighting/Exciter Coil
CDI Unit Removal
CDI Unit Inspection
Pulser Generator
Ignition System Ignition Timing
Lights/Switches Troubleshooting
Lights/Switches Specifications
Headlight Disassembly
Headlight Assembly
Taillight Disassembly
Taillight Assembly
Light/Dimmer Switch
Engine Stop Switch
Wiring Diagram
Clutch Technical Features
Full Troubleshooting
Engine Does Not Start or Is Hard to Start
Engine Lacks Power
Poor Performance at Low and Idle Speeds
Poor Performance at High Speeds
Poor Handling
81 Addendum: Contents
General Information Specifications ATC185S
ATC200 Specification
Torque Values
Cable and Harness Routing
Regular Maintenance Schedule
Inspection/Adjustment
Air Cleaner and Case
Clutch Inspection/Adjustment
Crankcase Breather Inspection/Adjustment
Front Wheel/Brake/Steering
Fork Bridge Installation
Rear Wheel/Brake/Drive
Lighting Switch
1982 Addendum: Contents
1982 Addendum General Information Specifications
1982 Addendum Torque Values
1982 Addendum Maintenance Schedule
1982 Addendum Cable and Harness Routing
1982 Addendum Lubrication
1982 Addendum Oil Recommendation
1982 Addendum Inspection/Adjustment
1982 Addendum Air Cleaner and Case
1982 Addendum: High Altitude Adjustment
1982 Addendum: Front Wheel/Brake/Steering
1982 Addendum: Front Wheel Removal
1982 Addendum: Front Wheel Installation
1982 Addendum: Rear Wheel/Brake/Drive Mechanism
Rear Wheel(ATC200)
Rear Brake(ATC200)
Brake Drum Cover Removal
Drive Mechanism (ATC200)
1982 Addendum: Wiring Diagram
1982 Addendum: Recoil Starter Disassembly
1982 Addendum: Recoil Starter Inspection
1982 Addendum: Decompression System Inspection
1983 Addendum: Contents
1983 Addendum: General Information Specifications
1983 Addendum: Cable and Harness Routing
1983 Addendum: Maintenance Schedule
1983 Addendum: Lubrication
1983 Addendum: Oil Recommendation
1983 Addendum: Air Cleaner and Case Inspection/Adjustment
1983 Addendum: High Altitude Adjustment
1983 Addendum: Front Wheel/Suspension Removal
1983 Addendum: Front Wheel/Suspension Installation
1983 Addendum: Drive Chain and Sealed Brake(ATC185S)
1983 Addendum: Wiring Diagram
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Table of Contents
Troubleshooting
Service Information
15
Fuel System Troubleshooting
36
Cylinder/Piston Troubleshooting
73
Clutch/Oil Pump Troubleshooting
82
Starter/A.C. Generator Troubleshooting
103
Transmission/Crankshaft/Kick Starter Specifications
113
Front Wheel/Brake/Steering Troubleshooting
124
Rear Wheel/Brake/Drive Mechanism Troubleshooting
146
Ignition System Troubleshooting
163
Lights/Switches Troubleshooting
167
Full Troubleshooting
175
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This manual is also suitable for:
1981 atc 185s
1981 atc 200
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