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D2-75
Volvo Penta D2-75 Manuals
Manuals and User Guides for Volvo Penta D2-75. We have
6
Volvo Penta D2-75 manuals available for free PDF download: Workshop Manual, Operator's Manual, Installation Manual, Installation Instructions Manual
Volvo Penta D2-75 Workshop Manual (108 pages)
Brand:
Volvo Penta
| Category:
Engine
| Size: 11.36 MB
Table of Contents
Table of Contents
3
Safety Precautions
4
General Information
7
Repair Procedures
8
Special Tools
11
Design and Function
12
Location of Engine Type Signs
12
Engine Introduction
13
Component Description
18
Injection Pump
21
Crankcase Breather
24
Repair Instructions
25
General
25
Engine Fixture, Fixing
26
Compression Test
26
Group 21 Short Block
27
Short Block, Disassembly
27
Inspecting the Engine Block
31
Upper Block Plane
31
Cylinder Bore
31
Cylinder Head, Overhaul
32
Cylinder Head, Disassembly
32
Cylinder Head, Inspection
32
Valve Seat, Replace
33
Valves and Valve Seats, Grinding
33
Valve Guides, Check
34
Checking the Valve Guides
34
Rocker Arm Mechanism, Overhaul
35
Cylinder Head, Assembly
35
Crankshaft, Inspection
36
Main and Big-End Bearings, Inspection
36
Inspecting the Crankshaft
36
Crankshaft Bush, Front, Inspection
37
Crankshaft Bush, Front, Replace
37
Crank Bearing Play, Check
38
Piston Rings, Inspection and Adjustment
39
Piston and Cylinder Bore, Inspection and Measurement
39
Con Rods, Inspection
40
Con Rod Bush, Replace
40
Piston, Piston Rings and con Rods, Installation
41
Camshaft, Measurement
42
Timing Gear Assembly, Inspection
42
Crankshaft, Installation
42
Installing the Crankshaft
42
Piston, Installation in Cylinder
43
Camshaft, Installation
44
Installing the Camshaft
44
Cylinder Head, Installation
46
Valve Lifters, Inspection
49
Valves, Adjustment
51
Flywheel, Replace Ring Gear
51
Crankshaft Seal, Rear, Replace
52
Crankshaft Seal, Front, Replace
52
Group 22 Lubrication System
53
Oil Pump
53
Oil Channels
56
Oil Pump Bearing, Overhaul
57
Group 23 Fuel System
58
Injection Pump
58
Setting Injection Timing
59
Setting the Engine Speed
61
Feed Pump
62
Venting the Fuel System
63
Fuel Filter, Replace
65
Fuel Pre-Filter, Drain and Replace
65
Fuel Pre-Filter Draining/Replacement
65
Injectors
66
Checking Injectors
67
Group 26 Cooling System
69
Fresh Water System
69
Coolant
70
Draining Coolant
71
Filling with Coolant
71
Checking the Coolant Level
72
Cleaning Heat Exchanger
73
Coolant Losses
73
Checking Pressure Valve in Filler Cap
73
Circulation Pump
74
Sea Water Pump
75
Thermostat
75
Replacing/Checking the Thermostat
75
Group 30 Electrical System
76
Description
76
The Electrical System
78
Galvanic Corrosion
79
Fault Tracing, Glow Plugs, Charging System
80
Alternator
84
Starter Motor
88
Electrical Components
91
Coolant Temperature Sensor
92
Wiring Diagrams
94
Instrument Panel
94
Piston Rings
97
Technical Data
97
Group 20 Technical Data
98
Technical Data
98
Valve Springs
99
Lubrication System
99
Fuel System
100
Cooling System
100
Electrical System
100
Wear Tolerances
101
Tightening Torque
102
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Volvo Penta D2-75 Operator's Manual (68 pages)
Brand:
Volvo Penta
| Category:
Engine
| Size: 4.85 MB
Table of Contents
Table of Contents
4
Safety Information
6
Introduction
10
Running-In
10
Fuel and Oil Types
10
Certified Engines
11
Warranty Information
11
Introduction
11
D2-55
12
D2-75
14
Identification Numbers
16
Instrumentation
17
Instrumentation
20
Controls
21
Starting the Engine
22
Preparations and Starting
22
Starting the Engine Using Auxiliary Batteries
25
Operation
26
Checking Instruments
26
Cruising Speed
26
Maneuvering
27
Operation
27
When Sailing
27
Stopping the Engine
28
After Stopping the Engine
28
Laying up
28
Cold Weather Precautions
28
Maintenance Schedule
29
Maintenance and Care
30
Engine, General
31
Engine and Engine Room. General Inspection
31
Drive Belt. Check
32
Lubrication System
34
Engine Oil. Checking Level
34
Freshwater System
35
Coolant. Checking Level
36
Seawater System
38
Impeller Checking/Replacing
38
Seawater Filter. Cleaning
39
Fuel System
42
Fuel Pre-Filter. Drain Water
43
Electrical System
44
Battery. Check Electrolyte Level
45
Electrical Components Diagram
49
S Drive and Reverse Gear
50
Reverse Gear. Check Oil Level
50
S-Drive. Check Oil Level
50
Folding Propeller. Cleaning
52
S-Drive. Check Rubber Seal (Hull/Drive)
54
Laying Up/Launching
55
Inhibiting
55
Bringing out of Storage
56
Painting the Drive and Underwater Hull
57
Fault-Tracing
58
Technical Data
59
General
59
Lubrication, Cooling and Electrical Systems
59
S Drive and Reverse Gear
60
Fuel Specification
60
Technical Data
60
Volvo Penta D2-75 Operator's Manual (76 pages)
D2 Series Outboard Motor
Brand:
Volvo Penta
| Category:
Outboard Motor
| Size: 1.72 MB
Table of Contents
Table of Contents
4
Safety Information
5
Fuel System
9
Electrical System
9
Cooling System
9
Introduction
10
Running-In
10
Fuel and Oil Types
10
Certified Engines
11
Warranty Information
11
Identification Numbers
13
Presentation
14
Instrumentation
16
Control Panel
16
Tachometer
17
Controls
29
Starting the Engine
30
Before Starting
30
Starting the Engine
31
Operation
32
Checking Instruments
32
Cruising Speed
32
Maneuvering
33
When Sailing
33
Alarm
34
Stopping the Engine
35
After Stopping the Engine
35
Laying up
35
Cold Weather Precautions
35
Maintenance Schedule
36
Maintenance
38
Engine, General
38
Lubrication System
41
Freshwater System
42
Seawater System
45
Fuel System
49
Electrical System
51
S Drive and Reverse Gear
56
Laying Up/Launching
61
Inhibiting
61
Bringing out of Storage
62
Painting the Drive and Underwater Hull
63
In Case of Emergency
64
Fault Tracing
65
Technical Data
66
General
66
Cooling and Lubrication Systems
66
Electrical System
67
S Drive and Reverse Gear
67
Fuel Specification
67
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Volvo Penta D2-75 Installation Manual (53 pages)
Marine Diesel Engine
Brand:
Volvo Penta
| Category:
Engine
| Size: 3.15 MB
Table of Contents
Table of Contents
2
Safety Precautions
3
General Information
6
Conversion Factors
8
Special Tools
9
Installation Drawings
9
Engine Installation
10
Engine Inclination
10
Flexible Shaft Seal
11
Rigid Shaft Seal
11
Fitting of Reverse Gear and S-Drive
12
S-Drive Insulation
12
Rubber Mounts
13
Propeller Shaft System
14
Front End Power Take-Off
16
Cooling System
20
Exhust System
25
Engine Room Ventilation
27
Soundproofing
29
Fuel System
31
Electrical System
33
Connection of Battery Cables
37
Controls
39
S-Drive Installation
42
Preparation
42
Cutting and Fiberglassing of Engine Bed
44
Installation of Drive and Engine
47
Fitting of the Rubber Seal
49
Installation of Propeller
50
Oil Quality and Filling
51
References to Service Bulletins
53
Volvo Penta D2-75 Installation Manual (24 pages)
repowering gearbox
Brand:
Volvo Penta
| Category:
Engine
| Size: 3.92 MB
Table of Contents
Table of Contents
3
Vibration
11
Instructions
13
Vibraciones
14
Vibrazioni
15
Vibrationer
16
Vibração
17
TitreşIM
21
Ab Volvo Penta
24
Volvo Penta D2-75 Installation Instructions Manual (14 pages)
Repowering S-Drive
Brand:
Volvo Penta
| Category:
Engine
| Size: 1.55 MB
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