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TurboChef 3240 Manuals
Manuals and User Guides for TurboChef 3240. We have
1
TurboChef 3240 manual available for free PDF download: Service Manual
TurboChef 3240 Service Manual (92 pages)
HIGH H CONVEYOR OVEN
Brand:
TurboChef
| Category:
Oven
| Size: 3.73 MB
Table of Contents
Table of Contents
5
Safety Instructions
8
Important Safety Information - Please Read First I
8
General Safety Information
8
Preventing Oven Damage I
8
Reducing Fire Risk
9
Grounding Instructions
9
Power Cord Replacement
9
Specifications and Startup
11
Oven Overview
13
Certifications
14
Dimensions
14
Oven Construction
14
Theory of Operation
14
Power Specifications
14
Ventilation Requirements
14
Gas Derating
14
Gas Setup
15
Reading the Incoming Gas Pressure (Static)
15
Reading the Gas Pressure at 100% Flame
15
Reading the Gas Pressure at Minimum Flame
16
Reading the Operating Gas Pressure
16
Confirming Proper Closure of All Taps
16
Cleaning
17
Cleaning the Oven
19
Supplies and Equipment
19
Daily Cleaning Procedures
19
Deep Cleaning Procedures
20
Standard Oven Operation
23
Oven Controls
25
Cooking a Product
26
Editing a Cooking Profile
28
Changing a Cooking Profile's Name
28
Adjusting the Belt Speed
29
Adjusting the Temperature
29
Adjusting the Top and Bottom Air
29
Oven Modes
31
Config Mode
33
Smart Card Screen
33
Updating the Firmware
33
Accessing the Fault Count Screen
34
Accessing the Setup Mode
34
Accessing the Test Mode
34
Setup Mode
34
Changing the Display Temperature
34
Edit Option Screen
34
Changing the Display Language
35
Info Screen
35
Test Mode
35
Accessing the Burner Control Screen
36
Manipulating the Top and Bottom Blowers
36
Viewing the Status Indicators
36
Entering a New Serial Number
37
Initiating a Burn-In Test
38
Erasing All Oven Settings
38
Clearing the Fault Counts
38
Viewing the Serial Number
38
Oven Systems
39
The Control System
41
Control Board
41
Display
41
Display EMI Filter
41
EMI Filter
41
Fuses
41
High-Limit Thermostat
41
Idle Button
41
Keypad
41
Power Supply - 24VDC (Domestic)
41
Power Supply - 24VDC (International)
42
K3 Relay - Gas
42
K4 Relay - Ignition
42
Rtd
43
Smart Card Reader
43
Speaker
43
Wire Harness
43
The Conveyor System
43
Gear Drive (Conveyor Motor)
43
Gear Drive (Conveyor Motor) Speed Controller (CMSC)
44
The Blower System
45
Blower Motor
45
Blower Motor Speed Controller (BMSC)
45
The Burner System
46
Air Pressure Switch
46
Burner Transformer
46
Combustion Blower
46
Modulating Gas Valve
47
Ignition Module
47
Troubleshooting
49
Overview of Troubleshooting
51
Fault Code Descriptions
51
Fault Code Troubleshooting
51
F5: CC over Temp
52
F6: EC over Temp
52
F8: High Limit Tripped
52
F9: Belt Fault
52
Fault Code Troubleshooting
53
F1: Blower Fault
53
F2: Low Cook Temp
54
F3: no Flame
56
Troubleshooting Flow Charts
56
No Display
58
F7: RTD Fault
60
High Limit Tripped
60
F10: Air Pressure Switch Fault
62
Non-Fault Code Troubleshooting
63
Cooling System Issue
63
Food Not Cooking Properly
64
No Keypad Input
65
Schematics
67
Schematic
67
Appendix A - Replacing Oven Components
73
Replacing Items - no Panel Removal Required
80
Replacing Items - Right End Bell
82
Replacing Items - Left End Bell
86
Replacing Items - Burner Compartment Cover
88
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