TORO LAWN-BOY 20041 Manuals

Manuals and User Guides for TORO LAWN-BOY 20041. We have 2 TORO LAWN-BOY 20041 manuals available for free PDF download: Service Manual, Manual

Toro LAWN-BOY 20041 Service Manual

Toro LAWN-BOY 20041 Service Manual (144 pages)

WALK BEHIND POWER MOWER DRIVE SYSTEMS

Brand: Toro | Category: Lawn Mower | Size: 5.66 MB

Table of Contents

About this Manual
3
Table of Contents
5
Worm Drive Transmission

20
- Internally Clutched
  20
  - Description
    20
  - Lubrication
    21
  - The Shifting Process
    21
  - Removal & Installation (Front Wheel Drive Applications)
    22
  - Disassembly
    23
  - Assembly
    25
  - Controls
    27
  - Adjustment
    28
- CONSTANT MESH Description
  29
  - Removal & Installation
    30
  - Controls
    31
- Wheel Clutch
  32
Single Speed Spur/Bevel Gear Transmission

33
- Gear Case Assembly
  34
  - Description
    35
  - Lubrication
    35
- Transmission Internal Repair
  36
  - Spur/Bevel Gear Transmission
    36
    
    Assembly
    37
Single Speed Bevel Gear Transmission

39
- Bevel Gear Transmission
  40
- Exploded View - Single Speed Bevel Gear Transmission
  40
- General Information
  41
- Front Axle & Transmission Assembly
  42
- 22" Front Wheel Drive Models
  43
  - Remove Transmission
    43
  - Transmission Disassembly
    45
  - Transmission Assembly
    45
  - Assembly Tips
    46
  - To Replace Self-Propelled Drive Belt
    47
  - Belt Service - Front Wheel Drive Models
    47
  - 22" Toro & Lawn-Boy Rear Wheel Drive Models
    48
  - Rear Axle Disassembly
    53
  - Transmission Disassembly
    54
  - Transmission Assembly
    54
  - Axle Assembly Tips
    55
- Lawn-Boy Insight Transmission Remove & Replace
  57
  - Tranmission Removal & Belt Replacement
    58
  - Lawn-Boy Insight
    58
  - Transmission Disassembly
    62
  - Transmission Assembly
    62
  - Axle Assembly Tips
    62
  - Transmission Installation Tips
    63
Three Speed Transmission

65
- Gear Case Assembly
  66
- Operation
  67
  - Input System
    67
  - OPERATION Input System
    67
  - Speed Reduction System
    67
  - Gear Selection System
    68
  - Removal - Toro Vacu Power/Lawn-Boy Medallion Models
    69
  - Removal - Recycler/Rear Bagger Chassis
    70
  - Alternate Method
    70
  - Disassembly
    70
  - Transmission - Assembly
    71
  - Output Shaft Assembly
    72
  - Input Shaft Assembly
    73
  - Intermediate Shaft Assembly
    74
  - Installation
    74
  - Special Assembly Notes for Toro Vacu Power/Lawn-Boy Medallion
    75
- Troubleshooting Tips - 3 Speed Transmission
  76
  - Hard Shifting
    76
  - Slipping Gears
    76
Wheel Pinion Clutch

77
- Gear Case & Wheel Assembly, Rocking Key Style
  78
- Spring Ratchet Style
  85
  - Servicing the System
    85
- Wheel Pinion Service
  85
- Blade Brake Clutch System
  88
  - Control Box Operation
    88
  - Description
    88
  - Handle Controls
    89
  - Control Box Disassembly
    92
  - Control Box Assembly
    93
- Toro Bbc Service Guide
  96
- Toro Vacu Power/Lawn-Boy Medallion Bbc
  98
- Toro Recycler/Rear Bagger Bbc
  108
  - Idler Arm System Disassembly (Recycler/Rear Bagger)
    108
  - Idler Arm System Assembly (Recycler/Rear Bagger)
    111
- BBC Cable Removal (Recycler/Rear Bagger)
  113
- BBC Cable Installation (Recycler/Rear Bagger)
  114
- Disassembly
  114
- Brake Arm Assembly
  119
- BOS/BCS System Assembly
  120
- Blade Override System (Bos), Blade Clutch System (Bcs)
  121
- Handle Disassembly
  122
  - Toro 2 Bail Handle
    122
  - Personal Pace Easy Stride (Generation 1)
    123
  - Personal Pace Easy Stride (Generation 2)
    123
    
    Operation
    123
    
    Disassembly
    123
  - Reassembly
    125
  - Adjusting the Personal Pace Cable
    126
  - Handle Removal
    126
  - Personal Pace Generation 2/Easy Stride Generation 2
    126
  - Adjusting the Personal Pace/Easy Stride Cable
    128
  - Lawn-Boy 2 Bail Handle
    128
  - Lawn-Boy Sens-A-Speed
    129
  - Operation
    129
  - Handle Disassembly, Zone Start Models
    129
  - Assembly
    130
  - Cable Adjustment
    131
  - Self-Propel Cable
    131
  - Handle Disassembly, Lawn-Boy Blade Clutch System (BCS) Models
    131
  - Speed Transmission Models
    133
  - Speed Control Cables
    133
  - BBC Cable Adjustment (Toro Vacu Power/Lawn-Boy Medallion)
    135
  - Toro BBC Cable Adjustment (Recycler/Rear Bagger)
    136
  - Toro BOS Control
    137
  - Toro BOS Control Cable Adjustment
    138
  - Lawn-Boy BCS Control
    138
  - Lawn-Boy BCS Control Cable Adjustment
    138
  - Toro 21" Front Wheel Drive
    142
  - Rear Wheel Drive
    142
  - Steel & Cast Deck Toro & Lawn-Boy Mowers Belt Replacement
    142
  - Cast Deck Mowers with 3 Speed Transmission
    142
  - Toro & Lawn-Boy Mowers with Blade Brake Clutch
    143
  - Lawn-Boy Insight Mowers
    143

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TORO LAWN-BOY 20041 Manual

TORO LAWN-BOY 20041 Manual (57 pages)

Brand: TORO | Category: Lawn Mower | Size: 10.27 MB

Table of Contents

Table of Contents
3
Introduction
7
Procedures
7
Manual Purpose
7
Intended Audience
7
Contents
7
Elements of Great Quality of Cut
9
Overview
9
Setup
9
Operator Instruction
10
- Mower Preparation
  10
- Lawn Preparation
  10
- Safety
  10
- Mowing Tips
  11
Inspecting and Sharpening the Blade
13
Overview
13
Removing the Blade
13
Inspecting the Blade
14
Sharpening the Blade
14
Balancing the Blade
14
Installing the Blade
15
Checking and Adjusting the Blade Level
17
Overview
17
Walk Behind Mower Overview
17
Riding Mower Overview
17
Checking Blade Level--All Mowers
17
- Preparing the Workspace
  18
- Measuring Blade Level
  19
Checking and Adjusting Blade Tracking
20
- Walk Behind Mowers
  20
- Riding Mowers
  20
Adjusting Blade Level
20
- Specifications and Tolerances
  20
- Adjusting Height of Cut
  21
  - Models with Height of Cut Lever on each Wheel
    21
  - Mechanism Descriptions
    21
  - Slipping Height of Cut Adjuster
    21
  - Wheel Does Not Touch Ground
    22
  - Adjusting Side-To-Side Level
    22
  - Adjusting Front-To-Rear Pitch
    22
  - Wheel Does Not Touch Ground
    23
    
    Level
    23
    
    Lever
    23
    
    Pitch
    23
  - Adjusting Side-To-Side Level
    24
  - Adjusting Front-To-Rear Pitch
    24
- Adjusting Side-To-Side Level
  25
- Adjusting Front-To-Rear Pitch
  25
- Adjusting Blade Tracking
  25
XL Series Front Engine Rider
25
- Cutting Unit
  27
- Pitch
  27
- Adjusting Blade Tracking
  28
  - Cutting Unit
    29
  - Level--All Cutting Units
    29
  - Cutting Unit
    30
  - 38- and 44-Inch (96.5 and 111.7Cm) Cutting Units
    31
  - Level
    32
- Adjusting Side-To-Side Level--All Cutting Units
  28
  - 38-Inch (96.5Cm) Cutting Unit
    28
- 42-, 48-, 52-Inch (106.6, 121.9, 132.0Cm) Mowers
  33
  - Pitch
    33
  - Adjusting Side-To-Side Level with Mower Suspended
    34
  - Front-To-Rear Pitch
    34
- Blade Tracking--All 260 Series
  34
Series Garden Tractor (Excluding 5Xi Series)
35
- Adjusting Side-To-Side Level
  35
- Adjusting Front-To-Rear Pitch
  35
  - 5Xi Series Tractors
    36
    
    44-, 48-, 52-Inch (111.7, 121.9, 132.0Cm) Mowers
    36
    
    Adjusting Side-To-Side Level
    36
    
    60-Inch (152.4Cm) Mower
    37
    
    Adjusting Front-To-Rear Pitch
    37
    
    Adjusting Transport Blade Pitch
    37
    
    Adjusting Blade Tracking
    38
  - Timecutter Z
    38
    
    Adjusting Side-To-Side Level
    38
    
    Adjusting Blade Tracking
    39
    
    Adjusting Front-To-Rear Pitch
    39
Troubleshooting Quality of Cut
41
General Troubleshooting Procedures
41
Specific Quality of Cut Problems and Possible Solutions
41
- Blowout
  41
- Clumping
  41
- Clogged Chute (Bagging or Side Discharging Only)
  42
- Dribbling
  42
- Ragged Cut
  42
- Scalping
  42
- Stair Step or Sawtooth Cut
  42
- Stragglers
  42
- Streaking
  42
- Uncut Grass
  43
- Windrow
  43
Kits to Improve Quality of Cut
45
Toro Recycler Mulch Plug
45
Washout Port Kit P/N 95-3282
45
Cast Deck Height of Cut Notch Repair Kits
45
Anti-Scalping Roller Kit P/N 93-3898
46
Level Assist Kit P/N 94-9780
46
Level Assist Kit P/N 94-1592
46
Baffle Kits
46
Glossary
47
Special Tools
53
Mower Quality of Cut Checklist
54

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