KYMCO MX'er 125 Manuals

Manuals and User Guides for KYMCO MX'er 125. We have 3 KYMCO MX'er 125 manuals available for free PDF download: Service Manual, Driver Manual

KYMCO MX'er 125 Service Manual

KYMCO MX'er 125 Service Manual (213 pages)

Brand: KYMCO | Category: Offroad Vehicle | Size: 62.2 MB

Table of Contents

Preface

1
- Table of Contents
  1
- Serial Number
  3
- General Information
  3
- Specifications
  4
- General Information
  6
- Service Precautions
  6
- Torque Values
  14
- Special Tools
  16
- Lubrication Points
  17
- Cable & Harness Routing
  20
- Wiring Diagram
  24
- Troubleshooting
  25
Frame Covers/Exhaust Muffler

31
- Frame Covers/Exhaust Muffler
  33
  - Service Information
    33
  - Troubleshooting
    33
  - Frame Covers
    34
  - Headlight Removal
    36
  - Exhaust Muffler Removal
    36
Inspection/Adjustment

37
- Inspection/Adjustment
  38
  - Service Information
    38
  - Maintenance Schedule
    39
  - Fuel Line/Throttle Operation/Air Cleaner
    40
  - Throttle Operation
    40
  - Air Filter for Drive Belt
    41
  - Spark Plug
    42
  - Valve Clearance/Carburetor Idle Speed
    42
  - Ignition Timing/Cylinder Compression
    43
  - Carburetor Idle Speed
    43
  - Engine Oil/Final Reduction Gear Oil
    44
  - Cylinder Compression
    44
  - Drive Belt/Brake Shoe/Brake System
    46
  - Headlight Aim
    47
  - Steering System Inspection
    48
  - Toe-In Adjustment
    48
  - Wheels/Tires
    49
  - Drive Chain Slack Adjustment
    51
  - Cable Inspection and Lubrication
    52
  - Front Suspension Lubrication
    53
Lubrication System

54
- Lubrication System
  55
- Lubrication System
  56
  - Service Information
    56
  - Troubleshooting
    56
  - Engine Oil/Oil Filter
    57
  - Oil Pump
    57
5 Fuel System

62
- Service Information
  64
- Troubleshooting
  65
- Throttle Valve Disassembly/Carburetor Removal
  66
- Float/Float Valve/Jets
  67
- Carburetor Installation
  69
- Fuel Tank
  71
- Fuel Valve Removal
  71
- Air Cleaner
  72
- Engine Removal/Installation
  75
  - Engine Installation
    77
Cylinder Head/Valves 7

78
- Cylinder Head/Valves
  80
  - Service Information
    80
  - Troubleshooting
    81
  - Camshaft Removal
    82
  - Cylinder Head Removal
    84
  - Cylinder Head Disassembly
    85
  - Cylinder Head Assembly
    87
  - Cylinder Head Installation
    88
  - Camshaft Installation
    89
Cylinder /Piston

91
- Cylinder/Piston
  92
- Cylinder/Piston
  93
  - Service Information
    93
  - Troubleshooting
    93
  - Cylinder Removal
    94
  - Piston Removal
    95
  - Piston Installation
    98
  - Cylinder Installation
    99
- Drive and Driven Pulleys
  100
  - Left Crankcase Cover
    103
  - Drive Pulley
    103
Final Reduction/Transmission System

116
- Final Reduction/Transmission System
  117
- Final Reduction/Transmission System
  118
  - Service Information
    118
    
    Troubleshooting
    118
    
    Final Reduction Disassembly
    119
    
    Transmission Gears/Crankshaft Removal
    122
    
    Final Reduction Installation
    123
- Crankcase/Crankshaft
  127
- Balance Shaft
  129
  - Crankshaft Inspection
    130
Front Wheel/Front Brake/ Front Suspension\Steering System

134
- Front Wheel/Front Brake/Front Suspension/Steering System
  135
- Service Information
  136
- Front Wheel/Front Brake/ Front Suspension/Steering
  137
  - Troubleshooting
    137
  - Front Wheel
    137
  - Front Brake
    140
  - Front Suspension
    142
  - Steering System
    146
- Rear Wheel /Swing Arm/Hydraulic Brake
  156
  - Swing Arm
    166
  - Brake Master Cylinder
    173
Batter/Charging System/

179
- Batter/Charging System
  
  180
- Generator
  
  180
  - Service Information
    181
  - Troubleshooting
    182
  - Battery Removal
    182
  - Battery/Charging System/A
    183
  - Generator
    183
    
    Charging System
    183
  - Regulator/Rectifier
    184
  - Generator Charging Coil
    185
  - Ignition System
    188
    
    Ignition Coil Inspection
    192
    
    Starting System
    195
  - Starting System
    197
    
    Service Information
    197
    
    Troubleshooting
    197
    
    Starter Motor
    198
    
    Starter Relay
    200
    
    Lights/Switches
    203
  - Lights/Switches
    204
    
    Service Information
    204
    
    Troubleshooting
    204
    
    Headlight
    205
    
    Ignition Switch
    207
    
    Stop Switch
    207
    
    Starter Button
    207
    
    Headlight Switch
    208
    
    Engine Stop Switch
    208
  - Only Atv on Road Available
    209
    
    Brake Pedal Adjustment
    211
    
    Only Atv on Road Available
    211
    
    Instrument
    212
    
    Indicator Light
    212
    
    Hazard Switch
    213
    
    Horn
    213

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KYMCO MX'er 125 Driver Manual

KYMCO MX'er 125 Driver Manual (142 pages)

Brand: KYMCO | Category: Offroad Vehicle | Size: 3.98 MB

Table of Contents

Table of Contents
7
Location of the Warning and Specification Labels
11
Safety Information
14
Description and Machine Identification
20
Control Functions
23
- Main Switch
  23
- Indicator Lights
  24
- Handlebar Switches
  26
- I N S T R U M E N T
  29
- Starter Kick Lever (Only MX'er 50)
  34
- Throttle Lever
  35
- Speed Limiter
  36
- Front Brake Lever
  37
- Rear Brake Lever
  37
- Brake Pedal (Only MX'er 150/125)
  38
- Parking Brake
  38
- Locking Steering(Only MX'er 150/125)
  40
- Drive Select Lever (Only MX'er 150/125)
  41
- Fuel Tank Cap
  41
- Fuel Cock
  42
- Starter Choke (Only MX'er 150/125)
  43
- Seat
  43
Pre-Operation Checks
45
- Front, Rear Brake and Brake Pedal
  46
- Fuel
  47
- Engine and Transmission Oil
  49
- Chain
  50
- Throttle Lever
  50
- Fittings and Fasteners
  50
- Lights
  50
- Switches
  50
- Battery
  50
- Tires
  51
- How to Measure Tire Pressure
  52
- Tire Wear Limit
  53
Operation
54
Riding Your ATV
70
- Getting to Know Your ATV
  70
- Ride with Care and Good Judgement
  71
- Turning Your ATV
  84
- Climbing up Slope
  86
- Riding down Slope
  91
- What to Do if
  93
- What to Do
  93
Periodic Maintenance and
94
Adjustment
94
- Owner's Manual and Tool Kit
  94
- Periodic Maintenance/Lubrication
  96
- Engine Oil (Only MX'er 150/125)
  98
- 2-Stroke Motor Oil (Only MX'er 50)
  100
- Transmission Oil
  102
- Spark Plug Inspection
  104
- Air Filter Cleaning
  105
- Idle Speed Adjustment
  108
- Valve Clearance Adjustment (Only MX'er 150/125)
  109
- Throttle Lever Adjustment
  110
- Front and Rear Brake Shoe Inspection
  111
- Brake Fluid Inspection(Disk Brake)
  111
- Front Brake Lever Free Play Adjustment
  112
Rear Brake Adjustment (Only MX'er 150/125)
114
Brake Pedal Adjustment (Only MX'er 150/125)
115
Drive Chain Slack Check
118
Drive Chain Slack Adjustment
118
Drive Chain Cleaning and Lubrication
120
Draining the V-Belt Compartment
121
Cable Inspection and Lubrication
121
Brake Lever Lubrication
122
Knuckle Shaft, Lower Arms and Steering Shaft Lubrication
122
Wheel Removal
123
Wheel Installation
123
Battery
124
Fuse Replacement
126
Replacing the Headlight Bulb
127
Headlight Beam Adjustment
128
Troubleshooting
129
Troubleshooting Chart
130
Cleaning and Storage
131
- Cleaning
  131
- Storage
  133
Specifications
134
Noise Regulation
138
Maintenance Record
139

KYMCO MX'er 125 Service Manual

KYMCO MX'er 125 Service Manual (42 pages)

Brand: KYMCO | Category: Offroad Vehicle | Size: 3.94 MB

Table of Contents

Table of Contents
3
Table of Contents
4
General Information
4
Serial Number
5
- Location of Frame Serial Number
  5
- Location of Engine Serial Number
  5
General Information
5
Specifications
6
Service Precautions
9
Standard Torque Values
17
Torque Values
17
Frame
18
Special Tools
19
Lubrication Points
20
CABLE & HARNESS ROUTING (MX'er 150/125)
23
Cable & Harness Routing (Mxu 150)
27
Wiring Diagram
32
Engine will Not Start or Is Hard to Start
36
Troubleshooting
36

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