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FCB POST-MIX DISPENSER
Cornelius FCB POST-MIX DISPENSER Manuals
Manuals and User Guides for Cornelius FCB POST-MIX DISPENSER. We have
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Cornelius FCB POST-MIX DISPENSER manual available for free PDF download: Installation & Service Manual
Cornelius FCB POST-MIX DISPENSER Installation & Service Manual (103 pages)
TWO OR FOUR-FLAVOR W/HOT-GAS DEFROST AND V3+FEATURES
Brand:
Cornelius
| Category:
Dispenser
| Size: 1.32 MB
Table of Contents
Table of Contents
2
General Information
9
General Description
9
Table of Contents
9
Unit Description
9
Four-Flavor Fcb Dispenser
9
Two-Flavor Fcb Dispenser
9
Figure 1. Four-Flavor Dispenser
10
Table 1. Design Data
10
Refrigeration Systems
11
Theory of Operation
11
Automatic Defrost System
12
Defrost Systems
12
Manual Defrost System
12
Sleep'' (Sleep Time)
13
Wake Up'' (Wake up Time)
13
Figure 2. Flow Diagram (Two-Flavor Fcb Dispenser)
14
Figure 3. Flow Diagram (Four-Flavor Fcb Dispenser)
15
Installation
17
Unpacking and Inspection
17
Identification of Loose-Shipped Parts
17
Table 2. Loose-Shipped Parts
17
Electrical Power Requirements
18
Four-Flavor Fcb Dispenser
18
Two-Flavor Fcb Dispenser
18
Selecting Location
18
Installing Unit
19
Installing Drip Tray Drain Hose Kit
19
Installing Drip Tray Supports, Drip Tray, and Cup Rest
19
Placing Unit in Operating Location
19
Figure 4. Freeze Cylinder Cutaway View
20
Cylinder
21
Figure 5. Beaters and Scraper Blades Installation
21
Connecting City Plain Water Source Line (S) to Unit
22
Connecting Soft Drink Tanks Co2 Lines to Primary Co2 Regulator Assembly
22
Preparing Unit Syrup Inlet Lines for Connection to Soft Drink Tanks
22
Connecting Electrical Power Circuit to Unit
23
Preparation for Operation
24
Turning on City Plain Water Source Line to Unit
24
Turning on Co2 Supply to Unit
24
Turning on Electrical Power to Unit
24
Adjusting Brix (Water-To-Syrup) ''Ratio'' of Dispensed Product
25
Connecting Soft Drink Tanks to Unit Syrup Systems
25
Adjusting "Water-Cooled" Units Refrigeration System(S) Variable Water Regulator(S)
26
Adjusting Beater Motor Current (Either Side)
26
Filling Freeze Cylinders with Product
26
Programming Main Menu Selections Onto the Message Display
26
Setting ''Clock'' (Time of Day)
26
Programming ''Defrost'' (Automatic) Settings into the Unit
27
Programming ''Sleep'' (Sleep Time) into the Unit
27
Programming ''Wake Up'' (Wake Up) Time into the Unit
27
Programming Point of Sale Message Display
27
Adjusting ''Vis Set'' (Product Viscosity) of Dispensed Product
27
Vis Read" (Actual Viscosity Readout) of Product in Freeze Cylinders
27
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
27
Voltage'' (Displayed Voltage Readout)
27
Programming Components ''Diagnose'' (Diagnostic Mode) into the Unit
28
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto the Message Display
28
Programming Freeze Cylinders Beater "Motors" into Unit Electronics
28
Programming Proper Refrigerant Type into Unit Electronics
28
Displayed Error Conditions
28
Installing Control Box Cover and Back, Sides Lower Access, and Top Panels on Unit
28
Operators Instructions
29
Control Panel Switches and Displayed Messages
29
Control Panel Switches
29
Control Panel Display Messages
30
Automatic Defrost System
31
Freeze Cylinders Manual or Automatic Defrost Systems
31
Manual Defrost System
31
Sleep'' (Sleep Time)
32
Wake Up'' (Wake up Time)
32
Faceplate Relief Valves
32
Product Sample Valves
32
Product Shutoff Valves
32
Primary Co2 Regulator
32
Secondary Co2 Regulators
32
Carbonated Water Flow Regulators
32
Syrup Flow Regulators
33
Dispensing Valves
33
Dispensed Product Conditions
33
Overrun'', as Applied to Frozen Carbonated Beverages
33
Operating Characteristics
34
Operating Unit
34
Replenishing Syrup Supply
34
Product Flavor Change
35
Checking Co2 Supply
35
Cleaning and Sanitizing
35
Cleaning Condenser Coil
35
Daily Cleaning
35
Sanitizing
35
Unit with Air-Cooled Refrigeration System
35
Unit with Water-Cooled Refrigeration System
35
Adjusting Beaters Motors Currents
36
Adjustments
36
Carbonated Water Flow Rate
36
Co2 Regulators
36
Lubrication
36
Programming ''Defrost'' (Automatic) Settings into Unit
36
Programming Main Menu Selections Onto Message Display
36
Setting ''Clock'' (Time of Day)
36
Adjusting ''Vis Set'' (Product Viscosity) of Dispensed Product
37
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
37
Programming ''Sleep'' (Sleep Time) into Unit
37
Programming ''Wake Up'' (Wake Up) Time into Unit
37
Programming Components ''Diagnose'' (Diagnostic Mode) into Unit
37
Programming Point of Sale Message Display
37
Vis Read" (Actual Viscosity Readout) of Product in Freeze Cylinders
37
Voltage'' (Displayed Voltage Readout)
37
Cleaning Co2 Gas Check Valves
38
Displayed Error Conditions
38
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
38
Programming Freeze Cylinders Beater "Motors" into Unit Electronics
38
Programming Proper Refrigerant Type into Unit Electronics
38
Water Strainer Screen and Double Liquid Check Valve Maintenance
38
Service and Maintenance
39
Preparing Unit for Shipping, Storing, or Relocating
39
Periodic Inspection
39
Removal of Drip Tray, Back Panel, Side Panels, Top Panel, Lower Front Access Panel, and Condenser Coil Access Panel
39
Back Panel
39
Drip Tray
39
Side Panels
39
Condenser Coil Access Panel
40
Lower Front Access Panel
40
Top Panel
40
Lubrication
40
Carbonator(S) Water Pump(S) Motor(S)
40
Servicing Dispensing Valves Caged O-Rings and Freeze Cylinders Drive Shaft/ Seal Assemblies
40
Figure 6. Operating Controls (Four-Flavor Unit)
41
Figure 7. Unit Internal Components
42
Figure 8. Self-Closing Dispensing Valve
43
Cleaning Condenser Coil
45
Unit with Air-Cooled Refrigeration System
45
Unit with Water-Cooled Refrigeration System
45
Adjustments
45
Adjusting Plain Water Pressure Regulator
45
Adjusting Carbonated Water Flow Rate
46
Adjusting Co2 Regulators
46
Adjusting Water-Cooled Refrigeration System Variable Water Regulator
47
Adjusting Brix (Water-To-Syrup) ''Ratio'' of Dispensed Product
48
Product Carbonation Adjustment
48
Adjusting Beater Motor Current (Either Side)
49
Figure 9. Control Panel
49
Adjustment and Programming Main Menu Selections into Unit
50
Programming Main Menu Selection Onto Message Display
50
Setting Clock (Time of Day)
50
Table 4. Main Menu Selections
50
Programming ''Defrost'' (Automatic) Settings into Unit
51
Programming ''Sleep'' (Sleep Time) into Unit
51
Programming ''Wake Up'' (Wake up Time) into Unit
52
Programming Point of Sale Message Display
52
Table 5. Dip Switch Settings
52
Adjusting "Vis Set" (Product Viscosity) of Dispensed Product
53
Table 6. Motor Select
53
Table 7. Point of Sale Display Messages
53
Figure 10. Master and Relay Circuit Board
54
Vis Read'' (Actual Viscosity Readout) of Product in Freeze Cylinders
54
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
55
Programming Components ''Diagnose'' (Diagnostic Mode) into Unit
55
Voltage'' (Displayed Voltage Readout)
55
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
56
Table 8. "Totals" (Displayed Cycles and Hours Totals) Menu
57
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
58
Table 9. Displayed Error Conditions
58
Programming Freeze Cylinders Beater "Motors" into Unit Electronics
59
Programming Proper Refrigerant Type into Unit Electronics
59
Displayed Error Conditions
60
Cleaning and Sanitizing
60
Daily Cleaning of Unit
60
Sanitizing Syrup Systems
60
Yearly or after Water System Disruption)
63
Servicing Carbonator Water Pump Double Liquid Check Valve
63
Servicing Carbonator Water Pump Water Strainer Screen
63
Figure 11. Liquid Check Valve Assembly
64
Replenishing Syrup Supply
64
Figure 12. Water Strainer Screen and Double Liquid Check
65
Valve
65
Replenishing Co2 Supply
66
Cleaning Co2 Gas Check Valves
67
Syrup Flavor Change
67
Figure 13. Co2 Gas Check Valve
68
Replacing Freeze Cylinder Beater Drive Motor
68
Figure 14. Servicing Beater Motor Drive Shaft/Seal Assembly
69
Figure 15. Carbonator Liquid Level Control Switch
70
Adjustment
70
Adjusting Carbonator Tank Liquid Level
71
Figure 16. Refrigeration Flow Diagram (Air-Cooled Refrigeration System)
72
Figure 17. Refrigeration Flow Diagram (Water-Cooled Refrigeration System)
73
Figure 18. Wiring Diagram
74
Troubleshooting
75
Troubleshooting Control Panel Switches and Fault Messages
75
All Control Panel Switches Not Operating
75
One or more Control Panel Switches Not Operating
75
All Fault Messages Not Operating
76
Control Panel Switches Cannot be Deactivated
76
One or more Fault Messages Not Operating
76
Partial Message or Dull (Poorly Illuminated) Display
76
Co2 Out'' Fault Message Goes on During Operation
77
Error 1'' or ''Error 2'' Fault Message Goes on During Operation
77
Freeze Cylinder Automatic Defrost Cycle Does Not Operate
77
H2O Out'' Fault Message Goes on During Operation
77
Manual Defrost Cycle Does Not Operate When ''Defrost
77
Switch Is Pressed
77
Syrup 1'' or ''Syrup 2'' Fault Message Goes on During Operation
77
Unit Does Not Go off Automatic Defrost Cycle
77
Defrost '' Switch
78
Defrost Cycle Does Not Cancel after Pressing ''Cancel
78
Troubleshooting Product Blender Tanks and Carbonators
78
Carbonator Water Pump Motor will Not Operate
78
Carbonator Water Pump will Not Shut off
79
Erratic Carbonator Water Pump Cycling
79
Troubleshooting Dispensed Product
79
Brix (Water-To-Syrup) ''Ratio'' too High
79
Brix (Water-To-Syrup) ''Ratio'' too Low
79
Improper Product Dispensed
79
Product will Not Dispense out of Dispensing Valve, in Only
79
Small Amounts, or Only Liquid
79
Cylinder Freeze-Up
80
Freeze Cylinder Does Not Refill at All Times When Dispensing
80
Frozen Product Consistency Varies Excessively
80
Accessories and Tools
80
Accessories
80
Generic Flavor Tabs
80
Service Tools
80
Figure 19. Fcb Post-MIX Dispenser (4-Flavor)
82
Figure 20. Fcb Post-MIX Dispenser (4-Flavor)
83
Figure 21. Fcb Flow Diagram (4-Flavor)
84
Figure 22. Faceplate Assembly
89
Figure 23. Dispensing Valve Assembly
90
Figure 24. Co2 Regulator Assembly
91
Figure 25. Carbonator Tank and Linkage Assembly
92
Figure 26. Pump and Motor Ass'y
93
Figure 27. Double Check Valve Assembly
94
Figure 28. Solenoid Valve Assembly
95
Figure 29. Drip Tray Drain Kit
96
Figure 30. Tubing Assembly
96
Figure 31. Tubing Assembly
96
Figure 32. Tubing Assembly (Carb Water)
97
Figure 33. Tubing Assembly (Water Pump to Motor)
97
Figure 34. Tubing Assembly (Water Inlet)
97
Figure 35. Tubing Assembly (Syrup)
98
Figure 36. Tubing Assembly (Blender to Freeze Cylinder)
98
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