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FCB 3 H.P. POST-MIX DISPENSER
Cornelius FCB 3 H.P. POST-MIX DISPENSER Manuals
Manuals and User Guides for Cornelius FCB 3 H.P. POST-MIX DISPENSER. We have
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Cornelius FCB 3 H.P. POST-MIX DISPENSER manual available for free PDF download: Installation & Service Manual
Cornelius FCB 3 H.P. POST-MIX DISPENSER Installation & Service Manual (78 pages)
TWO-FLAVOR W/HOT-GAS DEFROST AND V3+ FEATURES
Brand:
Cornelius
| Category:
Dispenser
| Size: 0.64 MB
Table of Contents
Table of Contents
2
General Information
8
General Description
8
Unit Description
8
Figure 1. Fcb Dispenser
8
Refrigeration Systems
9
Air-Cooled
9
Water-Cooled
9
Table 1. Design Data
9
Theory of Operation
10
Defrost Systems
10
Manual Defrost System
10
Automatic Defrost System
10
Sleep'' (Sleep Time)
11
Wake Up'' (Wake up Time)
11
Figure 2. Flow Diagram
12
Installation
13
Unpacking and Inspection
13
Identification of Loose-Shipped Parts
13
Table 2. Loose-Shipped Parts
13
Electrical Power Requirements
14
Selecting Location
14
Installing Unit
14
Placing Unit in Operating Location
14
Installing Sound Baffle/Drip Tray Ass'y on Unit
15
Cylinder
15
Regulator Assembly
15
Preparing Unit Syrup Inlet Lines for Connection to Soft Drink Tanks
15
Connecting City Plain Water Source Line (S) to Unit
16
Connecting Electrical Power Circuit to Unit
17
Preparation for Operation
17
Turning on Electrical Power to Unit
17
Turning on Co2 Supply to Unit
17
Turning on City Plain Water Source Line to Unit
18
Connecting Soft Drink Tanks to Unit Syrup Systems
18
Adjusting Brix (Water-To-Syrup) ''Ratio'' of Dispensed Product
19
Filling Freeze Cylinders with Product
19
Adjusting "Water-Cooled" Unit Refrigeration System Variable Water Regulator
20
Adjusting Beater Motor Current (Either Side)
20
Programming Main Menu Selections Onto the Message Display
20
Programming ''Defrost'' (Automatic) Settings into the Unit
20
Programming ''Sleep'' (Sleep Time) into the Unit
20
Programming ''Wake Up'' (Wake Up) Time into the Unit
20
Programming Point of Sale Message Display
20
Adjusting ''Vis Set'' (Product Viscosity) of Dispensed Product
21
Vis Read" (Actual Viscosity Readout) of Product in Freeze Cylinders
21
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
21
Voltage'' (Displayed Voltage Readout)
21
Programming Components ''Diagnose'' (Diagnostic Mode) into the Unit
21
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto the Message Display
21
Programming Freeze Cylinders Beater "Motors" into Unit Electronics
21
Programming Proper Refrigerant Type into Unit Electronics
21
Displayed Error Conditions
22
Installing Control Box Cover and Back, Sides Lower Access, and Top Panels on Unit
22
Operators Instructions
24
Control Panel Switches and Displayed Messages
24
Control Panel Switches
24
Control Panel Display Messages
25
Freeze Cylinders Manual or Automatic Defrost Systems
26
Manual Defrost System
26
Automatic Defrost System
26
Sleep'' (Sleep Time)
26
Wake Up'' (Wake up Time)
26
Faceplate Relief Valves
27
Product Sample Valves
27
Product Shutoff Valves
27
Primary Co2 Regulator
27
Secondary Co2 Regulators
27
Carbonated Water Flow Regulators
27
Syrup Flow Regulators
27
Dispensing Valves
27
Dispensed Product Conditions
27
Overrun'', as Applied to Frozen Carbonated Beverages
27
Operating Characteristics
28
Operating Unit
29
Replenishing Syrup Supply
29
Product Flavor Change
29
Checking Co2 Supply
29
Cleaning and Sanitizing
30
Daily Cleaning
30
Sanitizing
30
Cleaning Condenser Coil
30
Lubrication
30
Adjustments
30
Carbonated Water Flow Rate
30
Co2 Regulators
30
Adjusting Beaters Motors Currents
31
Programming Main Menu Selections Onto Message Display
31
Setting ''Clock'' (Time of Day)
31
Programming ''Defrost'' (Automatic) Settings into Unit
31
Programming ''Sleep'' (Sleep Time) into Unit
31
Programming ''Wake Up'' (Wake Up) Time into Unit
31
Programming Point of Sale Message Display
31
Adjusting ''Vis Set'' (Product Viscosity) of Dispensed Product
31
Vis Read" (Actual Viscosity Readout) of Product in Freeze Cylinders
31
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
32
Voltage'' (Displayed Voltage Readout)
32
Programming Components ''Diagnose'' (Diagnostic Mode) into Unit
32
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
32
Programming Freeze Cylinders Beater "Motors" into Unit Electronics
32
Programming Proper Refrigerant Type into Unit Electronics
32
Displayed Error Conditions
32
Water Pump Double Liquid Check Valve Maintenance
33
Cleaning Co2 Gas Check Valves
33
Service and Maintenance
34
Preparing Unit for Shipping, Storing, or Relocating
34
Periodic Inspection
34
Removal of Drip Tray, and Back, Sides, Top, Lower Front Access, and Condenser Coil Access Panels
34
Drip Tray
34
Back Panel
34
Side Panels
34
Top Panel
34
Lower Front Access Panel
35
Condenser Coil Access Panel
35
Lubrication
35
Carbonator Water Pump Motor
35
Servicing Dispensing Valves Caged O-Rings and Freeze Cylinders Drive Shaft/Seal Assemblies
35
Figure 3. Self-Closing Dispensing Valve
35
Figure 4. Operating Controls
36
Figure 5. Unit Internal Components
37
Figure 6. Freeze Cylinder Cutaway View
39
Figure 7. Servicing Beater Motor Drive Shaft/Seal Assembly
40
Figure 8. Beaters and Scraper Blades Installation
41
Cleaning Condenser Coil
42
Unit with Air-Cooled Refrigeration System
42
Unit with Water-Cooled Refrigeration System
43
Adjustments
43
Adjusting Plain Water Pressure Regulator
43
Adjusting Carbonated Water Flow Rate
43
Adjusting Co2 Regulators
44
Adjusting Brix (Water-To-Syrup) "Ratio" of Dispensed Product
45
Product Carbonation Adjustment
45
Adjusting Beater Motor Current (Either Side)
46
Figure 9. Control Panel
46
Adjustment and Programming Main Menu Selections into Unit
47
Programming Main Menu Selection Onto Message Display
47
Setting Clock (Time of Day)
47
Table 3. Main Menu Selections
47
Programming ''Defrost'' (Automatic) Settings into Unit
48
Programming ''Sleep'' (Sleep Time) into Unit
48
Table 4. Dip Switch Settings
49
Table 5. Motor Select
49
Table 6. Point of Sale Display Messages
49
Programming ''Wake Up'' (Wake up Time) into Unit
50
Programming Point of Sale Message Display
50
Adjusting "Vis Set" (Product Viscosity) of Dispensed Product
50
Vis Read'' (Actual Viscosity Readout) of Product in Freeze Cylinders
51
Displayed Evaporator Refrigeration Coils Inlets and Common Outlet Sensors Temperatures
51
Voltage'' (Displayed Voltage Readout)
51
Programming Components ''Diagnose'' (Diagnostic Mode) into Unit
51
Figure 10. Master and Relay Circuit Board
52
Displaying ''Totals'' (Displayed Cycles and Hours Totals) Onto Message Display
53
Table 7. "Totals" (Displayed Cycles and Hours Totals) Menu
54
Programming Freeze Cylinders Beater "Motors" into Unit Electronics
55
Table 8 Displayed Error Conditions
55
Programming Proper Refrigerant Type into Unit Electronics
56
Displayed Error Conditions
56
Cleaning and Sanitizing
57
Daily Cleaning of Unit
57
Sanitizing Syrup Systems
57
Yearly or after Water System Disruption)
59
Servicing Carbonator Water Pump Double Liquid Check Valve
59
Replenishing Syrup Supply
60
Replenishing Co2 Supply
61
Figure 11. Liquid Check Valve Assembly
61
Syrup Flavor Change
62
Cleaning Co2 Gas Check Valves
63
Replacing Freeze Cylinder Beater Drive Motor
63
Figure 12. Co2 Gas Check Valve
63
Figure 13. Water Strainer Screen and Double Liquid Check Valve
64
Adjusting Carbonated Water Tanks Liquid Level
65
Figure 14. Carbonator Liquid Level Control Switch Adjustment
66
Figure 15. Refrigeration Flow Diagram (Air-Cooled Refrigeration System)
67
Figure 16. Refrigeration Flow Diagram (Water-Cooled Refrigeration System)
68
Figure 17. Wiring Diagram
70
Troubleshooting
71
Troubleshooting Control Panel Switches and Fault Messages
71
One or more Control Panel Switches Not Operating
71
All Control Panel Switches Not Operating
71
All Control Panel Switches Not Operating. (Cond't)
71
Control Panel Switches Cannot be Deactivated
71
One or more Fault Messages Not Operating
71
All Fault Messages Not Operating
71
Partial Message or Dull (Poorly Illuminated) Display
72
H2O Out'' Fault Message Goes on During Operation
73
Syrup 1'' or ''Syrup 2'' Fault Message Goes on During Operation
73
Error 1'' or ''Error 2'' Fault Message Goes on During Operation
73
Freeze Cylinder Automatic Defrost Cycle Does Not Operate
73
Unit Does Not Go off Automatic Defrost Cycle
73
Manual Defrost Cycle Does Not Operate When ''Defrost
73
Switch Is Pressed
73
Defrost '' Switch
73
Carbonator Water Pump Motor will Not Operate
73
Carbonator Water Pump will Not Shut off
73
Defrost Cycle Does Not Cancel after Pressing ''Cancel
74
Troubleshooting Product Blender Tanks and Carbonators
74
Erratic Carbonator Water Pump Cycling
74
Troubleshooting Dispensed Product
74
Brix (Water-To-Syrup) ''Ratio'' too Low
75
Brix (Water-To-Syrup) ''Ratio'' too High
75
Improper Product Dispensed
75
Product will Not Dispense out of Dispensing Valve, in Only
75
Small Amounts, or Only Liquid
75
Freeze Cylinder Does Not Refill at All Times When Dispensing
75
Frozen Product Consistency Varies Excessively
75
Cylinder Freeze-Up
75
Troubleshooting Refrigeration System
76
Unit Equipped with Air-Cooled Refrigeration System
76
Unit Equipped with Water-Cooled Refrigeration System
76
Accessories and Tools
76
Accessories
76
Generic Flavor Tabs
76
Service Tools
76
Warranty
77
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