APRILIA RST FUTURA - 2001 Manuals

Manuals and User Guides for APRILIA RST FUTURA - 2001. We have 2 APRILIA RST FUTURA - 2001 manuals available for free PDF download: Service Manual, Dealer Instructions

APRILIA RST FUTURA - 2001 Service Manual

APRILIA RST FUTURA - 2001 Service Manual (358 pages)

Brand: APRILIA | Category: Motorcycle | Size: 21.58 MB

Table of Contents

Introduction Introduction

2
General Information General Information

12
- Introduction
  13
- Safety Warnings
  13
- General Safety Rules
  14
  - Carbon Monoxide
    14
  - Gasoline
    14
  - Hot Components
    14
  - Used Engine Oil and Fork Oil
    14
  - Brake Fluid
    14
  - Clutch Control Fluid
    14
  - Coolant
    14
  - Battery Hydrogen Gas and Electrolyte
    14
  - Precautions and General Information
    15
  - Electrical Connectors
    16
  - Fasteners Tightening Torques
    16
- Specific Safety Rules
  17
  - Fuel
    17
  - Lubricants
    18
  - Brake
    18
  - Disc Brakes
    19
  - Clutch Control Fluid
    20
  - Coolant
    21
  - Drive Chain
    22
  - Tires
    22
- Automatic Converter
  23
  - Catalitic Converter
    23
  - Exhaust Silecer
    23
  - Spark Arrester
    23
- Running-In Rules
  24
- How to Use Your Service and Repair Manual
  25
  - How to Use this Manual
    25
  - Requesting Spare Parts
    25
- Identification Data
  26
- California Evaporative Emission System
  30
- Spare Parts
  31
- Specifications
  31
- Lubricant Chart
  34
- Consumables
  35
  - Product Properties
    35
  - Using Consumables
    36
- Special Tools
  39
  - Miscellaneous Tools
    39
    
    Front Support Stand
    39
    
    Center Support Stand
    39
- Instructions for Applying the Transfers
  43
- Fasteners
  45
  - Joints with Click Clamps and with Screw-Type Clamps
    45
  - General Values of Tightening Torques
    46
Scheduled Maintenance and

50
- Scheduled Maintenance Plan
  52
  - Scheduled Maintenance Chart
    53
- Lubrication Points
  55
- 2 Adjusting the Dashboard Lights
  
  56
  - Multifunction Computer
    56
    
    Legend
    56
    
    Programming Keys
    56
  - Switching between Km/MI, L/Gal, °C/°F
    57
  - Switching the Fuel Level/Air Temperature Indicator
    57
  - Total/Trip Odometer (Mileage Counter) Switching
    57
  - Setting the Clock (Hours and Minutes)
    58
  - Table of Instruments and Indicators
    58
  - Battery
    61
    
    Checking and Cleaning the Terminals
    62
    
    Recharging the Battery
    63
    
    Extended Battery Storage
    63
  - Electrical Components
    63
  - Jump-Starting
    64
  - Spark Plugs
    65
  - Lifting the Fuel Tank
    67
- 6 Draining Fuel from the Tank
  
  68
  - Air Filter
    69
  - Throttle
    70
    
    Checking the Operation of the Throttle Control
    70
    
    Adjusting the Idle Speed
    70
    
    Adjusting the Throttle Control
    71
- 8 Checking and Topping up the Engine Oil Level
  
  72
- Linkage
  
  99
  - Front Wheel
    100
  - Rear Wheel
    100
  - Exhaust Manifold Nuts
    101
  - Drive Chain
    102
    
    Checking the Play
    103
    
    Checking the Wear of the Chain and Sprockets
    104
    
    Adjusting the Drive Chain
    104
    
    Inspecting the Drive Chain Guide Plate
    105
    
    Inspecting the Drive Chain Shoe
    105
  - Tires
    106
  - Brake and Clutch Control Lines
    107
  - Cooling System Pipes
    107
  - Fuel Lines
    107
  - Fasteners
    108
  - Tightening Nuts and Bolts
    108
  - Cleaning and Lubrication
    115
Engine Engine

118
- Technical Data
  119
  - Technical Specifications
    119
  - Maintenance Intervals
    119
  - Lubricants
    119
  - Special Tools
    119
  - Tightening Torques
    119
  - Precautions to Observe When
    119
    
    Carrying out Maintenance
    119
    
    Operations and Repairs
    119
  - General Information about
    120
    
    Maintenance and Repairs
    120
- Engine Components that May be Disassembled Without Removing the Engine from the Frame
  120
  - Removing the Clutch Cylinder
    122
- Removing the Complete Engine from the Frame
  123
- Installing the Complete Engine in the Frame
  132
Fuel System Fuel System

136
- Fuel Tank
  137
  - Maintenance
    138
  - Check the Fuel Intake
    138
- Completely Removing the Fuel Intake Pump Unit
  139
- Draining Fuel from the Tank
  139
- Removing the Fuel Delivery Filter
  140
- Removing the Fuel Level Sensor
  140
- Removing the Fuel Intake Pump
  141
- Engine Management
  142
  - General Information
    142
  - Sensors
    145
  - Injection, System Diagram
    145
  - Electronic Control Unit
    146
  - Automatic Testing
    147
  - Roubleshooting in the Electronic System Using Displayed Information
    147
- Throttle Body
  148
  - Removing the Throttle Body
    149
  - Removing the Injectors
    149
- Disassembling the Throttle Body
  150
- Inspecting the Throttle Body
  151
  - Testing the Injectors
    151
  - Throttle Body
    151
  - Throttle Valve Potentiometer
    151
  - Synchronizing the Cylinders
    152
  - Adjusting the Co
    153
  - Aligning the Throttle Valve Position Sensor
    155
Cooling System Cooling System

158
- Description
  159
- Removing the Electric Cooling
  162
  - Fans
    162
- Removing the Coolant Thermistors
  163
- Removing the Filler Neck
  164
- Removing the Expansion Tank
  165
- Removing the Three-Way Manifold
  165
Electrical System

168
- Locations of Electrical Components
  169
- Introduction
  171
  - Wire Colors
    171
  - Electrical Connectors
    171
- Checking the Recharging System
  172
  - Checking the Recharging Voltage
    172
  - Checking the Open-Circuit
    172
    
    Alternator Operation
    172
  - Recharging System Diagram
    173
  - Checking Alternator Continuity
    173
    
    Regulator
    173
- Injection System
  175
  - Fuel Injection Wiring Diagram
    175
  - Troubleshooting
    175
  - Checking the Injection Relay
    176
  - Checking the Overturn Sensor
    176
- Ignition/Injection System
  177
  - Troubleshooting
    178
  - Fault Situations
    178
  - Verifying Fault Codes
    178
  - Troubleshooting in the Electronic System Using Displayed Information
    179
- Connections to the Electronic Control Unit
  180
  - Checking the Injectors
    182
  - Choke Motor
    182
  - Checking the Throttle Valve Potentiometer
    183
  - Checking the Air Thermistor
    184
    
    Operation
    184
  - Checking the Coolant Thermistors Operation
    185
  - Checking the Ignition Coils
    186
  - Checking the Crankshaft
    186
    
    Position Sensor
    186
- Fuel Pump System
  187
  - Wiring Diagram
    187
    
    Checking the Fuel Pump
    188
  - Checking the Fuel Pump Relay
    188
- Ignition Safety System
  189
  - Wiring Diagram
    189
  - Starting Safety Operating Logic
    190
  - Checking the Start Relay
    190
  - Checking the Diode
    191
  - Checking the Side Stand Switch
    192
  - Checking the Diode Module
    192
  - Checking the Safety System Switches
    193
- Electric Cooling Fans
  194
  - Wiring Diagram
    194
  - Checking the Electric Fan Operation
    194
- Dashboard Indicators
  195
  - Wiring Diagram
    195
  - Air Temperature Sensor
    196
  - Engine Oil Pressure Sensor
    197
  - Speed Sensor
    198
  - Fuel Level Sensor
    199
  - Coolant Temperature Sensor
    200
- Light System
  201
  - Wiring Diagram
    201
  - Checking the Light Relay
    202
- Warning Lights and Buzzers
  203
  - Wiring Diagram
    203
  - Horn Test
    204
  - Flasher Test
    204
- Warning Lights and Buzzers
  205
  - Wiring Diagram
    205
  - Switches
    206
- Battery
  207
  - Activating the Battery
    207
  - Maintenance
    209
  - Checking
    209
  - Return under Warranty
    209
- Replacing the Bulbs
  210
  - Replacing the Headlight Bulbs
    210
  - Replacing the Front Direction
    212
    
    Indicator Lamps
    212
    
    Replacing the Taillight Bulbs
    212
  - Replacing the License Plate Light Bulbs
    213
- Changing Fuses
  214
- Adjusting the Headlight Beam Horizontally
  215
- Adjusting the Headlight Beam Vertically
  215
- Wiring Diagram - Rst Mille Futura
  216
Chassis

220
- Body
  222
- Removing the Rear Side Panels
  224
- Removing the Saddle
  224
- Removing the Fuel Tank
  227
- Removing the Fuel Tank Cap
  228
- Removing the Air Filter Case
  229
- Removing the Electronic Control Unit
  231
- Removing the Handgrip from the Left Handlebar
  231
- Removing the Clutch Control
  233
- Removing Electrical Controls on the Left Handlebar
  234
- Removing the Throttle Control
  234
  - Control
    238
- Removing the Left Handlebar
  238
- Removing the Right Handlebar
  238
- Removing the Upper Dashboard
  241
  - Molding
    241
- Removing the Dashboard
  242
- Removing the Dashboard/Front
  242
  - Fairing Mount
    242
- Removing the Front Mudguard
  243
- Removing the Front Direction
  244
- Removing the Front Fairing Lower Lockup
  246
- Removing the Left Air Duct
  246
- Removing the Right Air Duct
  246
- Removing the Radiator Spoiler
  248
- Removing the Taillight
  249
- Completely Removing the Saddle
  251
  - Release
    251
  - Removing the Rider Footrest
    254
  - Completely Removing the Gearshift Lever
    257
  - Removing the Rear Brake Lever
    258
  - Removing the Exhaust Silencer
    259
  - Removing the Expansion Tank
    260
  - Removing the Side Stand
    262
  - Removing the Engine Oil Tank
    263
  - Removing the Engine Oil Radiator
    264
  - Removing the Drive Chain
    265
  - Removing the Upper Chain Housing
    266
  - Removing the Rear Housing
    266
  - Removing the Frame
    267
- Removing the Saddle Lock
  251
- Front Wheel
  269
  - Checking the Components
    272
  - Reinstalling the Wheel
    273
- Rear Wheel
  274
  - Removing the Complete Wheel
    275
  - Reassembling the Rear Wheel
    276
- Final Drive Assembly
  278
  - Removing the Final Drive Assembly
    282
  - Removing the Sprocket
    282
- Front Brakes
  283
  - Changing the Brake Pads
    284
  - Checking the Brake Discs
    285
  - Removing the Brake Discs
    285
  - Removing the Brake Master Cylinder
    285
- Rear Brake
  286
  - Removing the Rear Brake Caliper
    288
  - Checking the Brake Disc
    289
  - Removing the Brake Disc
    290
- Steering
  292
  - Disassembling the Steering
    293
  - Checking the Components
    293
  - Reassembling the Steering
    294
  - Changing the Fork Oil
    296
  - Removing the Fork Tubes
    296
  - Disassembling the Lower Fork Tube/Upper Fork Tube Unit
    297
  - Checking the Components
    302
  - Reassembling the Upper/Lower Fork Tube Unit
    303
  - Installing the Lower Fork Tube/Upper Fork Tube Unit
    308
- Swinging Arm
  309
  - Disassembling the Swinging Arm
    310
  - Checking the Components
    311
  - Re-Installing the Swinging Arm
    312
- Rear Suspension
  314
- Disassembling the Drive Chain
  318
  - Chain Breaker/Rivet Tool
    318
  - Breaking the Chain
    319
  - Placing the Master Link
    320
  - Riveting the Pins
    321
General Information General Information

324
- Battery
  330
- Electrical System
  330
- Location, Fastening, and Routing of Wiring, Cables and Lines
  333
  - Front Brake Lines
    333
  - Rear Brake Lines
    333
  - Fuel System Lines
    334
  - Clutch Control Line
    335
  - Ppc Device Pressure Lines
    335
  - Cooling System Lines
    336
  - Engine Oil Lines
    338
  - Breather and Overflow Drainage Lines
    339
  - Throttle Control Cables
    340
  - Electrical Cables
    341
- Checking the Electrical System
  346
  - Spark Plugs (no Spark)
    346
  - Battery Recharging Problems
    346
  - Problems with Ignition And/Or
    346
  - Problems with Auxiliary Systems
    346
- Checking the Electrical System
  347
  - Throttle Body Components
    347
  - Fuel System
    347
  - Electrical System
    347
  - Front Brake System
    347
  - Cooling System
    347
  - Front Suspension
    347
  - Rear Suspension
    347
  - Steering
    347
  - Capacity - Fluid Properties
    347

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APRILIA RST FUTURA - 2001 Dealer Instructions

APRILIA RST FUTURA - 2001 Dealer Instructions (2 pages)

Brand: APRILIA | Category: Motorcycle | Size: 0.7 MB

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