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Vermont Castings SB100 Installation Manual

Woodburning fireplace installation and fireplace setup
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Download this manual See also: Owner's Manual
INSTALLER: Leave this manual with party responsible for use and operation.
OWNER: Retain this manual for future reference.
This fireplace uses SL1100 Series Chimney
2" CLEARANCE TO COMBUSTIBLES AND BUILDING INSULATION FROM CHIMNEY REQUIRED.
NOTICE: DO NOT discard this manual!
Model(s):

WOODBURNING FIREPLACE

Installation and service of this fireplace should be
performed by qualified personnel. Vermont Cast-
ings Group recommends NFI certified profession-
als, or technicians supervised by an
NFI certified professional.
VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15
Installation Manual
Installation and Fireplace Setup
WARNING: If the information in these
instructions is not followed exactly, a fire
or explosion may result causing property
damage, personal injury, or death.
• DO NOT store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this
or any other appliance.
• DO NOT overfire. Overfiring will void your
warranty.
• Comply with all minimum clearances to com-
bustibles as specified. Failure to comply may
cause house fire.
WARNING
HOT SURFACES!
Glass and other surfaces are hot during
operation AND cool down.
Hot glass will cause burns.
• DO NOT touch glass until it is cooled
• NEVER allow children to touch glass
• Keep children away
• CAREFULLY SUPERVISE children in same room as
fireplace.
• Alert children and adults to hazards of high temperatures.
High temperatures may ignite clothing or other flammable
materials.
• Keep clothing, furniture, draperies and other flammable
materials away.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
1

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Summary of Contents for Vermont Castings SB100

  • Page 1: Woodburning Fireplace

    For use with solid wood fuel only. als, or technicians supervised by an NFI certified professional. Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide). VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 2: Table Of Contents

    D. Secure Offset/Return E. Install Ceiling Firestops F. Install Attic Insulation Shield G. Roof Penetration H. Install Chase/Chase Top I. Termination Cap Requirements J. Install Termination Cap VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 3 Comments: Further description of the issues, who is responsible (Installer/Builder/Other Trades, etc.) and corrective action needed: Comments communicated to party responsible __________________________ by ______________________on _________ (Builder/Gen. Contractor) (Installer) (Date) 4013-305 • Rev A• 2-19-15 VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 4: Product Specific & Important Safety Information

    Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualified installer, service agency or your dealer. VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 5: Getting Started

    Mantel and surround Decorative facing and trim Hearth extension Outside combustion air Factory-built fireplace Protective metal hearth strip(s) Figure 2.1 Typical Fireplace System VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 6: Design And Installation Considerations

    77-5/8 in. 77-5/8 in. all configurations (1972 mm) (1972 mm) 48 in. 30-1/2 in. (1219 mm) (775 mm) 24 in. (610 mm) Figure 2.2 Fireplace Locations VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 7: Locating Fireplace & Chimney

    • Below adjacent structure • Lower roof line • Insulated exterior chase in cooler climates • Avoid outside wall Windward Leeward Multi-level Roofs Figure 2.3 Recommended Chimney Locations VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 8: Tools And Supplies Needed

    Report to your dealer any parts damaged in shipment. • Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit. VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 9: Framing And Clearances

    Framing and Clearances A. Fireplace Dimensions Figure 3.1 Fireplace Dimensions VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 10: Clearances

    1-1/2 in. (38mm) from side of appliance (except at nailing flanges where it is 1/2 in. (13 mm) 0 in. from floor Figure 3.2 Clearances to Combustible Materials VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 11: Construct The Chase

    In cold climates, the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 3.3. This will help reduce heat loss from the home around the fireplace. VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 12: Unpack The Refractory & Fireplace

    Bend Refractory Brackets Back Down • Remove screens by removing screw from end of each screen rod. Figure 3.10 Removing Shipping Brackets Figure 3.7 Remove Screen Rods VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 13: Frame The Fireplace

    * If interior of chase will be clearances are met. drywalled, add the thick- ness to this measurement. Figure 3.11 Framing the Fireplace VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 14: Protective Metal Hearth Strips

    Raised Platform instructions. 2 in. 1 in. (25 mm) min. (51 mm) overlap Floor 2 in. (51 mm) Figure 3.13 Protect the Front of an Elevated Platform VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 15: Outside Air Kit

    • Secure flex duct with screws or wire ties. Figure 3.15 Outside Air Installation VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 16 • Check for light leaks with a flashlight and seal with duct tape and/or insulation. Figure 3.17 Bending Tabs on Outside Air Kit Collar VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 17: Chimney And Termination Requirements

    24 ft. (7.32 m) min. height/double offset-return (1730 mm) 90 ft (27.43 m) max. height Effective Height (bottom of fireplace Knockout to top of starter collar) Figure 4.1 Chimney Requirements VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 18: Offsets/Returns

    Proper assembly of air cooled chimney parts results in an overlap of chimney joints of 1-1/4 in. (32 mm). Effective length is built into this table. VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 19: Termination Requirements

    In a staggered installation with both gas and wood terminations, the wood termination cap must be higher than the gas termination cap. Figure 4.3 Multiple Chimney Locations VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 20: Chimney Installation

    Attic shield movement Ceiling firestops are required where chimney passes through ceiling or floor Figure 5.1 Typical Chimney System - Guidelines for Chimney System Installation VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 21: Assemble Chimney Sections

    Vertical straight runs of chimney must be supported every 35 ft (10.7 m). Figure 5.2 Assembling Chimney Sections WARNING! Risk of Fire! DO NOT install substitute or damaged chimney components. VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 22: Secure Offset/Return

    • Use an attic insulation shield if the ceiling is insulated. The ceiling firestop may then be attached above or below the joists. VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 23: Install Attic Insulation Shield

    If they have been connected correct- Ceiling Firestop Pipe (330 mm) ly, they will not disengage when tested. Figure 5.7 Install Attic Insulation Shield (firestop below ceiling) VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 24: Roof Penetration

    WARNING! Risk of Fire! DO NOT caulk the pipe to the chase top collar. • Caulk all seams to prevent leaks. .018 (26 ga) min. Galvanized Chase Top Figure 5.9 Chase Top Construction VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 25: Termination Cap Requirements

    Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.10 Installing a TR11 Round Termination Cap Figure 5.12 Installing an ST1175 Square Termination Cap VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 26 Minimum Height Maximum Chase Top Chase Chimney Pipe Termination cap pipe and chimney section must overlap 1-1/2 in. (38 mm) Figure 5.14 Installing a DTO134/DTO146/DTS134/DTS146 Cap VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 27: Shrouds

    3 in (76 mm) air space from bottom of shroud Chase Top to top of chase. Figure 6.3 Shroud & TR Series cap with no Radiation Shield VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 28: Mailbox Style Shroud

    Base Dimension 864 x 864 Min. Height Above Bottom of Min. Opening Width Termination Cap Min. Opening Width Min. Opening Height Figure 6.5 Roofed Style Shroud Dimensions VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 29: Finishing

    2 in. (51 mm) Figure 7.2 Decorative Facing VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 30: Hearth Extension, Building And Finishing

    12 in. (305 mm) 50 in. 12 in. (1270 mm) (305 mm) 74 in. (1880 mm) 20 in. (508 mm) minimum Figure 7.3 Hearth Extension Dimensions VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 31: Fireplace Installed Flush On The Floor And Hearth Extension Raised To Bottom Of Firebox Opening

    Figure 7.4 Hearth Extension Construction Noncombustible HX4 or Framing Material equivalent Figure 7.6 Raised Platform Hearth Extension-Framing Non-combustible Finishing Materials Figure 7.7 Raised Platform Hearth Extension-Finishing VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 32: Raised Hearth Extension And Raised Fireplace

    Protective Metal Hearth Strips Non-combustible Floor and platform constructed of Framing Material wood or other combustible material Figure 7.8 Raised Hearth Extension and Fireplace Framing Materials VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 33: Fireplace Opening And Hearth Extension Flush With The Floor

    • Choose finishing materials carefully. 1/2 in. Micore Noncombustible Material Protective Metal or equivalent Hearth Strip insulation Figure 7.9 Flush Hearth Extension Side View VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 34: Mantel And Wall Projections

    1 1/ 2 in./38 mm maximum Measured from top of fireplace opening Seal joint with Grid represents 1 in. squares non-combustible sealant Figure 7.11 Mantel Specifications VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 35: Sidewalls/Surrounds

    60 5/8 in. [1540 mm] 24 in. 24 in. [610 mm] [610 mm] Figure 7.12 Mantel Leg, Surround or Wall Projection (acceptable on both sides of opening) VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 36: Fireplace Setup

    Fasten in place with the refractory retainer and screws provided. See Figure 8.4. Front Face Skip Skip Remove these screws. Figure 8.2 Remove Smoke Shield REFRACTORY RETAINER Figure 8.4 Attach Back Refractory VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 37 Figures 8.7 and 8.8. Place one on each side of back refractory. Figure 8.7 Slide Grate Retaining Bracket into Notch VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 38: Gas Log/Lighter Provision

    WARNING! Do Not operate an unvented gas log set in this fireplace with the chimney removed. VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 39: Reference Materials

    Decorative Shroud - 26 in. x 26 in. (660 mm x 660 mm) (330 mm) Field Constructed Shrouds (See “Woodburning Termination Cap”) SL11 Chimney Stabilizer CT-11A Adapter-May be used with the following caps CT-Series DT-Series VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 40 JB577 Chimney Joint Band RF570 Roof Flashing 15-1/4in. (387 mm) 13 in. (330 mm) CB576 Chimney Joint Band 28 in. 39-7/8 in. (711 mm) (1013 mm) RF571 Roof Flashing VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 41 ST1175 - Square Termination Cap 26 in. 20 in. (508 mm) CT11-A Adapter 17 in. (432 mm) 9-3/8 in. (238 mm) 10-1/4 in. (260 mm) TCT1175 - Terra Cotta Cap VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

  • Page 42: Optional Components

    B. Optional Components DTS134/DTS146 DTO134/DTO146 Decorative Caps DTO134 DTO146 22.7 1168 DTS134 21.18 DTS146 21.18 1168 VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 43 4 in. (102 mm) i.d. LDS-BV Decorative Shroud 42 in. (1067 mm) Catalog # 12.5 15.5 LDS-BV UD4 Uninsulated Duct 4 in. (102 mm) i.d. 42 in. (1067 mm) VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...
  • Page 44 Vermont Castings Group 149 Cleveland Drive Paris, Kentucky 40361 www.vermontcastingsgroup.com VCG Biltmore Series • SB100 • 4013-303 Installers Manual • Rev A • 02/19/15...

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