1. Manuals
  2. Brands
  3. Honda Manuals
  4. Portable Generator
  5. EM5000is
  6. Owner's manual

Honda EM5000is Owner's Manual

Hide thumbs Also See for EM5000is:
Table of Contents

Advertisement

Quick Links

Download this manual

Advertisement

Table of Contents
loading

Related Manuals for Honda EM5000is

Summary of Contents for Honda EM5000is

  • Page 2 The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
  • Page 3 When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
  • Page 4 A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important. And using this generator safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.

  • Page 5: Table Of Contents

    CONTENTS GENERATOR SAFETY ................IMPORTANT SAFETY INFORMATION ..........Operator Responsibility ..............Carbon Monoxide Hazards ..............Electric Shock Hazards ............... Fire and Burn Hazards ................ Refuel With Care ................. SAFETY LABEL LOCATIONS ..............CONTROLS & FEATURES ................ COMPONENT & CONTROL LOCATIONS ...........
  • Page 6 CONTENTS OPERATION ....................SAFE OPERATING PRECAUTIONS ............. STARTING THE ENGINE ..............Starting the Engine with Remote Control (Optional Part) ..... STOPPING THE ENGINE ..............Stopping the Engine with Remote Control (Optional Part) ... AC OPERATION ..................AC Applications ................. AC Receptacle Selection ..............
  • Page 7 Carburetor Modification for High Altitude Operation ....Emission Control System Information ..........Air Index ..................... Specifications ..................Wiring Diagram ................. CONSUMER INFORMATION ............... Honda Publications ................Dealer Locator Information .............. Customer Service Information ............ASSEMBLY ....................SAFETY ....................The Importance of Proper Assembly ..........

  • Page 8: Generator Safety

    GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements. Other uses can result in injury to the operator or damage to the generator and other property. Most accidents can be prevented if you follow all instructions in this manual and on the generator.

  • Page 9: Electric Shock Hazards

    GENERATOR SAFETY Electric Shock Hazards The generator produces enough electric power to cause a serious shock or electrocution if misused. Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution.

  • Page 10: Refuel With Care

    GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well-ventilated area with the engine OFF. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away.

  • Page 11: Safety Label Locations

    GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury. Read them carefully. If a label comes off or becomes hard to read, contact your Honda servicing dealer for a replacement.

  • Page 12: Controls & Features

    CONTROLS & FEATURES COMPONENT & CONTROL LOCATIONS Use the illustrations on these pages to locate and identify the most frequently used controls. OIL ALERT CIRCUIT PROTECTORS INDICATOR i-MONITOR OVERLOAD BUTTON INDICATOR OUTPUT INDICATOR i-MONITOR RECEPTACLES ECO-THROTTLE SWITCH ENGINE SWITCH FUEL VALVE VOLTAGE SELECTOR SWITCH...
  • Page 13 CONTROL & FEATURES FUEL TANK CAP FUSE (Inside maintenance cover) FUEL GAUGE SPARK PLUG INSPECTION COVER HANDLE BATTERY TRAY (Inside maintenance cover) WHEEL AIR CLEANER STAND STARTER GRIP GROUND TERMINAL MUFFLER TIP OIL DRAIN PLUG OIL FILLER CAP/DIPSTICK...

  • Page 14: Controls

    CONTROL & FEATURES CONTROLS Fuel Valve Lever The fuel valve lever is located on the control panel. The fuel valve lever must be in the ON position for the engine to run. After stopping the engine, turn the fuel valve lever to the OFF FUEL VALVE LEVER position.

  • Page 15: Starter Grip

    CONTROL & FEATURES Starter Grip STARTER GRIP Pulling the starter grip operates the recoil starter to crank the engine for starting. Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter. Do not let the starter rope rub against the generator body, or the rope will wear out...

  • Page 16: Voltage Selector Switch

    CONTROL & FEATURES Voltage Selector Switch The voltage selector switch switches generator output to produce ‘‘120V ONLY’’ or ‘‘120/240V.’’ If a 240V appliance is connected to the 4- prong receptacle, the switch must be in the ‘‘120/240V’’ position. If only a 120V appliance is being connected to any of the 120V 3-prong receptacles, select the ‘‘120V ONLY’’...

  • Page 17: Folding Handle

    CONTROL & FEATURES Folding Handle The foldable handle is intended for ease of transportation and should be folded when the generator is stationary. Do not rest objects on the extended handle. To Extend The Handle Lift handle upward. Lock levers will lock and secure the handle into place.

  • Page 18: Features

    CONTROL & FEATURES FEATURES Ground Terminal The ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle. Before using the ground terminal, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.

  • Page 19: Output Indicator

    CONTROL & FEATURES Output Indicator The green output indicator is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. OUTPUT INDICATOR (GREEN) Overload Indicator If the generator is overloaded, or if there is a short circuit in a connected appliance, or if the inverter is overheated, the red overload indicator will go ON.

  • Page 20: Oil Alert Indicator

    CONTROL & FEATURES Oil Alert Indicator The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert indicator comes on, and the Oil Alert system automatically will stop the engine (the engine switch will remain in the ON position).

  • Page 21: I-Monitor

    CONTROL & FEATURES i-Monitor The i-Monitor is a user interface that allows the operator to view (when the generator is running) total operating time in hours, generator output, engine RPM, battery voltage, and error messages. The different display modes are selected by pressing the i-Monitor button. i-Monitor at Startup During start up, the i-Monitor display and all three indicators will simultaneously blink once.
  • Page 22 CONTROL & FEATURES − i-Monitor Display Mode 2 Power Output This mode displays an approximate generator output on the display screen. The output is expressed in VA (volt-amperes). The output value is not an exact measurement and should be regarded as a reference only.
  • Page 23 Normal remote control operation will be restored after the E-01 error message clears. If the E-01 error message will not clear or if any other error message displays, contact an authorized Honda generator dealer. OVERLOAD INDICATOR LIGHT ERROR MESSAGE...

  • Page 24: Fuel Gauge

    CONTROL & FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation.

  • Page 25: Before Operation

    BEFORE OPERATION ARE YOU READY TO GET STARTED? Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury. Knowledge Read and understand this manual. Know what the controls do and how to operate them. Familiarize yourself with the generator and its operation before you begin using it.

  • Page 26: Is Your Generator Ready To Go

    BEFORE OPERATION IS YOUR GENERATOR READY TO GO? For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the generator to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the generator.

  • Page 27: Check The Engine

    BEFORE OPERATION Check the Engine Check the oil level (see page ). A low oil level will cause the Oil Alert system to shut down the engine. Check the air filter (see page ). A dirty air filter will restrict air flow to the carburetor, reducing engine and generator performance.

  • Page 28: Operation

    OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time, please review the GENERATOR SAFETY (see page ) section and the chapter titled BEFORE OPERATION (see page For your safety, do not operate the generator in an enclosed area such as a garage.

  • Page 29: Starting The Engine

    OPERATION STARTING THE ENGINE Refer to SAFE OPERATING PRECAUTIONS on page and perform the IS YOUR GENERATOR READY TO GO checks (see page Refer to AC OPERATION (see page ) for connecting loads to the generator. Make sure that all appliances connected to the generator are turned off.
  • Page 30 OPERATION Start the engine. Using the electric starter: Turn the engine switch to the START position, and hold it there until the engine starts. When the engine starts, release the key, allowing the switch to return to the ON position. If the engine fails to start within 5 seconds, release the ENGINE SWITCH...
  • Page 31 OPERATION Using the recoil starter: Turn the engine switch to the ON position. ENGINE SWITCH Pull the starter grip lightly until you feel resistance, STARTER GRIP then pull briskly in the direction of the arrow as shown. Do not allow the starter grip to snap back against the engine.

  • Page 32: Starting The Engine With Remote Control (Optional Part)

    OPERATION Starting the engine with remote control (optional part) Determine the voltage requirements and adjust the voltage selector switch, as needed. Turn the fuel valve to the ON position. Turn the engine switch to the REMOTE (far left) position. REMOTE FUEL VALVE ENGINE SWITCH Press and hold the START button on the remote control until the...

  • Page 33: Stopping The Engine

    OPERATION STOPPING THE ENGINE To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, use the following procedure. Unplug all appliances from all generator AC receptacles. Turn the engine switch to the OFF position.

  • Page 34: Stopping The Engine With Remote Control (Optional Part)

    OPERATION Stopping the engine with remote control (optional part) Press the OFF button. OFF BUTTON Turn the engine switch to the OFF position. Turn the fuel valve lever to the OFF position. REMOTE FUEL VALVE LEVER ENGINE SWITCH...

  • Page 35: Ac Operation

    OPERATION AC OPERATION If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately. Disconnect the appliance, and determine whether the problem is in the appliance or the rated load capacity of the generator has been exceeded. Substantial overloading that continuously lights the overload indicator (red) may damage the generator.
  • Page 36 When an electric motor is started, the red overload indicator may come on. This is normal if the red overload indicator goes off after about five seconds. If the red overload indicator stays on, consult an authorized Honda generator dealer.

  • Page 37: Ac Applications

    OPERATION AC Applications Before connecting an appliance or power cord to the generator: Make sure that it is in good working order. Faulty appliances or power cords can create a potential for electrical shock. If an appliance begins to operate abnormally, becomes sluggish, or stops suddenly, turn it off immediately.

  • Page 38: Ac Receptacle Selection

    OPERATION AC Receptacle Selection The control panel, shown below, has a voltage selector switch and four receptacles. Receptacle ＃ 4, the 240-volt receptacle, has two powered terminals, 4A and 4B. RECEPTACLE ＃ RECEPTACLE ＃ RECEPTACLE ＃ TERMINAL 4A TERMINAL 4B VOLTAGE SELECTOR SWITCH...

  • Page 39: Voltage Selector Switch

    OPERATION Voltage Selector Switch The power available to each receptacle depends on the position of the voltage selector switch. Switch Position Receptacle Available Power 120 V ONLY 30 A at 120 V 20 A at 120 V 20 A at 120 V 30 A at 120 V None 120 V/240 V...

  • Page 40: Eco-Throttle System

    OPERATION ECO-THROTTLE SYSTEM With the switch in the ON position, engine speed is automatically lowered when loads are reduced, turned OFF, or disconnected. When appliances are turned ON or reconnected, the engine returns to the proper speed to power the electrical load. In the OFF position, the Eco- Throttle system does not operate.

  • Page 41: Standby Power

    Check local regulations for proper registration and use procedures. System Ground Honda portable generators have a system ground that connects the generator frame components to the ground terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire.

  • Page 42: Special Requirements

    OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction. In some areas, generators are required to be registered with local utility companies.

  • Page 43: Servicing Your Generator

    Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic. The maintenance schedule applies to normal operating conditions. If...

  • Page 44: Maintenance Safety

    SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow. However, we cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task. Failure to properly follow maintenance instructions and precautions can cause you to be...

  • Page 45: Maintenance Schedule

    Every 2 years (Replace if necessary) (2) Service more frequently when used in dusty areas. These items should be serviced by your Honda servicing dealer, unless you have the proper tools and are mechanically proficient. Refer to the Honda shop manual for service procedures.

  • Page 46: Refueling

    SERVICING YOUR GENERATOR REFUELING With the engine stopped, check the fuel level gauge. Refill the fuel tank if the fuel level is low. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away.

  • Page 47: Fuel Recommendations

    SERVICING YOUR GENERATOR FULL FUEL GAUGE EMPTY UPPER LIMIT MARK FUEL TANK CAP TETHER (CALIFORNIA TYPE) After refueling, reinstall the fuel tank cap securely. FUEL RECOMMENDATIONS This engine is certified to operate on regular unleaded gasoline with a pump octane rating of 86 or higher. Never use stale or contaminated gasoline or an oil/gasoline mixture.

  • Page 48: Engine Oil Level Check

    SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped. Remove the oil filler cap/dipstick and wipe it clean. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

  • Page 49: Engine Oil Change

    SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. Place a suitable container below the engine to catch the used oil, and then remove the oil filler cap/dipstick, drain plug, and sealing washer.

  • Page 50: Engine Oil Recommendations

    AMBIENT TEMPERATURE The SAE oil viscosity and service category are in the API label on the oil container. Honda recommends that you use API SERVICE category SJ or later (or equivalent) oil.

  • Page 51: Air Cleaner Service

    SERVICING YOUR GENERATOR AIR CLEANER SERVICE Loosen the cover screws and remove the air cleaner cover. FOAM AIR FILTER AIR CLEANER COVER COVER SCREW Remove the foam air filter from the air cleaner cover. Check the foam air filter to be sure it is clean and in good condition. If the foam air filter is dirty, clean it as described on page Replace the foam air filter if it is damaged.

  • Page 52: Foam Air Filter Cleaning

    SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor, reducing engine performance. If you operate the generator in very dusty areas, clean the foam air filter more frequently than specified in the Maintenance Schedule (see page Clean the foam air filter in warm FOAM AIR FILTER...

  • Page 53: Sediment Cup Cleaning

    SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING Turn the fuel valve lever to the OFF position and remove the key. FUEL VALVE LEVER Remove the sediment cup by turning it counterclockwise. Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.

  • Page 54: Spark Plug Service

    SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plugs: BPR5ES (NGK) W16EPR-U (DENSO) Incorrect spark plugs can cause engine damage. If the engine is hot, allow it to cool before servicing the spark plug. Loosen the cover screw and remove the spark plug inspection cover. SPARK PLUG INSPECTION COVER COVER SCREW...
  • Page 55 SERVICING YOUR GENERATOR Inspect the spark plug. Replace 0.028 0.031 in − (0.7 0.8 mm) − it if the electrodes are worn or if the insulator is cracked, SEALING WASHER chipped, or fouled. Measure the spark plug electrode gap with a wire-type feeler gauge.

  • Page 56: Spark Arrester Service

    SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed. If the engine has been running, the muffler will be very hot. Allow the muffler to cool before servicing the spark arrester. Remove the two 8 mm flange bolts, and remove the rear bar.
  • Page 57 SERVICING YOUR GENERATOR Remove the three 6 mm flange bolts, and remove the exhaust tail pipe and the spark arrester. 6 mm FLANGE BOLTS EXHAUST TAIL PIPE SPARK ARRESTER 6 mm FLANGE BOLT Use a brush to remove carbon deposits from the spark arrester screen.

  • Page 58: Battery Service

    SERVICING YOUR GENERATOR BATTERY SERVICE Your generator’s engine charging system charges the battery while the engine is running. However, if the generator is only used periodically, the battery must be charged monthly to maintain the battery service life. The battery contains sulfuric acid (electrolyte), which is highly corrosive and poisonous.
  • Page 59 SERVICING YOUR GENERATOR Battery Removal WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. Lift handle upward. Lock levers will lock and secure the handle into place. Loosen the cover screw and remove the battery maintenance cover. COVER SCREW MAINTENANCE COVER Remove the negative ( ) cable from the battery first, and then...
  • Page 60 SERVICING YOUR GENERATOR Battery Charging The battery gives off explosive hydrogen gas during normal operation. A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you. Wear protective clothing and a face shield, or have a skilled mechanic do the battery maintenance.

  • Page 61: Fuse

    In the event of fuse failure, locate the cause of failure and repair it before you continue operation. If the fuse continues to fail, discontinue generator use and consult an authorized Honda generator dealer. Turn the engine switch OFF and remove the key before checking or replacing the fuse.

  • Page 62: Storage

    STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble-free and looking good. The following steps will help to keep rust and corrosion from impairing your generator’s function and appearance, and will make the engine easier to start when you use the generator again.
  • Page 63 STORAGE Adding a Gasoline Stabilizer to Extend Fuel Storage Life When adding a gasoline stabilizer, fill the fuel tank with fresh gasoline. If only partially filled, air in the tank will promote fuel deterioration during storage. If you keep a container of gasoline for refueling, be sure that it contains only fresh gasoline.

  • Page 64: Draining Fuel Tank/Carburetor

    STORAGE Draining the Fuel Tank and Carburetor Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. Stop the engine and keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately. DRAIN SCREW Place a suitable gasoline container below the carburetor drain hose.

  • Page 65: Engine Oil

    STORAGE Engine Oil Change the engine oil (see page Remove the spark plug (see page Pour a tablespoon (5 − 10 cc) of clean engine oil into the cylinder. Pull the starter grip several times to distribute the oil in the cylinder. Reinstall the spark plug.

  • Page 66: Storage Precautions

    STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well ventilated storage area away from any appliance that operates with a flame, such as a furnace, water heater, or clothes dryer. Also avoid any area with a spark-producing electric motor, or where power tools are operated.

  • Page 67: Transporting

    TRANSPORTING If the generator has been running, allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle. A hot engine and exhaust system can burn you and can ignite some materials. Keep the generator level when transporting to reduce the possibility of fuel leakage.

  • Page 68: Taking Care Of Unexpected Problems

    Spark plug wet Dry and reinstall with fuel (flooded spark plug. engine). Take generator to Fuel filter Replace or repair an authorized restricted, faulty components Honda servicing carburetor as necessary. dealer, or refer to malfunction, shop manual. ignition malfunction, valves stuck, etc.
  • Page 69 (p. 44). or refueled with bad gasoline. Take generator to Fuel filter Replace or repair an authorized restricted, faulty components Honda servicing carburetor as necessary. dealer, or refer to malfunction, shop manual. ignition malfunction, valves stuck, etc.

  • Page 70: Generator Problems

    AC power Stop and restart source. the engine. Take generator Faulty generator. Replace or repair to an authorized faulty components Honda servicing as necessary. dealer, or refer to shop manual.

  • Page 71: Technical & Consumer Information

    TECHNICAL & CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location FRAME SERIAL NUMBER Record the frame serial number and date purchased in the spaces below. You will need this information when ordering parts, and when making technical or warranty inquiries. Frame serial number: Date purchased:...

  • Page 72: Carburetor Modification For High Altitude Operation

    High altitude performance can be improved by specific modifications to the carburetor. If you always operate your generator at altitudes above 5,000 feet (1,500 meters), have your authorized Honda servicing dealer perform this carburetor modification. This engine, when operated at high altitude with the carburetor modifications for high altitude use, will meet each emission standard throughout its useful life.

  • Page 73: Emission Control System Information

    EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems. The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards.
  • Page 74 TECHNICAL & CONSUMER INFORMATION Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit. Among those acts that constitute tampering are: Removal or alteration of any part of intake, fuel, or exhaust systems. Altering or defeating the governor linkage or speed-adjusting mechanism to cause the engine to operate outside its design parameters.
  • Page 75 Afterburning (backfiring). Black exhaust smoke or high fuel consumption. Replacement Parts The emission control systems on your Honda engine were designed, built, and certified to conform with EPA and California (models certified for sale in California) emission regulations. We recommend the use of Honda Genuine parts whenever you have maintenance done.

  • Page 76: Air Index

    TECHNICAL & CONSUMER INFORMATION Air Index (Models certified for sale in California) An Air Index Information label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board. The bar graph is intended to provide you, our customer, the ability to compare the emissions performance of available engines.

  • Page 77: Specifications

    TECHNICAL & CONSUMER INFORMATION Specifications Dimensions Model EM5000is Type California type Non-California type (AC type) (AN type) Description code EAJJ Length 31.9 in (810 mm) [Handle in up position] 45.5 in (1,155 mm) Width 26.5 in (672 mm) Height 27.2 in (692 mm) [Handle in up position] 27.9 in (709 mm)
  • Page 78 Refer to page: 52 Valve clearance(cold) IN: 0.15 0.02 mm ± See your authorized ± EX: 0.20 0.02 mm Honda dealer Other specifications No other adjustments needed. Specifications may vary according to the types, and are subject to change without notice.

  • Page 79: Wiring Diagram

    TECHNICAL & CONSUMER INFORMATION Wiring Diagram...

  • Page 80: Consumer Information

    Shop Manual This manual covers complete maintenance and overhaul procedures. It is intended to be used by a skilled technician. Available through your Honda dealer or through Helm Inc. at 1 (888) 292-5395 or visit www.hondapowerequipment.com Parts Catalog This manual provides complete, illustrated parts lists. Available through your Honda dealer.

  • Page 81: Dealer Locator Information

    TECHNICAL & CONSUMER INFORMATION Dealer Locator Information To find an authorized Honda Servicing Dealer anywhere in the United States: Visit our website: www.hondapowerequipment.com Customer Service Information Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have.

  • Page 82: Assembly

    ASSEMBLY SAFETY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine. Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation, damage to the machine, or injury to the operator.

  • Page 83: Important Safety Precautions

    ASSEMBLY Important Safety Precautions Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment. When performing this assembly, be especially careful of the following: □ Read the instructions before you begin, and be sure you have the tools and skills required to perform the tasks safely.

  • Page 84: Assembly

    ASSEMBLY ASSEMBLY Unpacking Remove the generator and loose parts box from the carton. Compare the loose parts with the inventory list below. Tools Required: 14 mm wrench (2), 10 mm wrench or Phillips head screwdriver for battery connections, pliers (not included) Loose Parts Check all loose parts against the following list.

  • Page 85: Wheel Kit Installation

    ASSEMBLY Wheel Kit Installation Do not operate the generator without the wheel kit installed. The wheel kit provides an air space between the ground and the generator air intake. If the wheel kit is not installed, it may be possible for dirt and debris to be drawn into the generator air intake possibly causing generator damage.

  • Page 86: Handle Installation

    ASSEMBLY Handle Installation Install the handle assembly on the generator upper frame using the 12 mm washers, spring washers and handle holder bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) − − − HANDLE HOLDER BOLT (2) SPRING WASHER (2) 12 mm WASHER (2) HANDLE ASSEMBLY...

  • Page 87: Rear Bar Installation

    ASSEMBLY Rear Bar Installation Install the rear bar on the generator frame using the two 8 × 45 mm flange bolts. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) − − − 8 45mm FLANGE BOLT (2) ×...

  • Page 88: Battery

    ASSEMBLY Battery The battery is a standard part for this generator. WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds. Wash hands after handling. The battery is disconnected and strapped into the battery tray for shipment. Remove the maintenance cover (see page Remove the battery strap from the bottom hook, and then remove the battery.
  • Page 89 ASSEMBLY Install the maintenance cover in the reverse order of removal (see page Never operate the generator without the maintenance cover in place, as poor engine and generator performance will result.

  • Page 90: Engine Oil

    ASSEMBLY Engine Oil The generator is shipped WITHOUT OIL in the engine. Place the generator on a level surface. Add enough of the recommended oil to bring the oil level to the top of the oil filler neck. AMBIENT TEMPERATURE Use a 4-stroke motor oil that meets the requirements for API service category SJ or...

  • Page 91: Before Operation

    ASSEMBLY BEFORE OPERATION Before using your generator, you should become familiar with information contained in the following chapters and sections: GENERATOR SAFETY (page CONTROLS & FEATURES (page BEFORE OPERATION (page OPERATION (page STARTING THE ENGINE (page STOPPING THE ENGINE (page...

  • Page 92: Optional Parts

    OPTIONAL PARTS Remote Control Kit Remove the maintenance cover (see page Remove the plug from the 6-pin connector. PLUG View the back of the maintenance cover and locate the knockout near the top center of the cover. Carefully remove the knockout. KNOCKOUT MAINTENANCE COVER (backside)
  • Page 93 OPTIONAL PARTS Pass the remote control cable through the supplied wire grommet and fit the grommet into the maintenance cover knockout. Plug the remote control cable into the 6-pin connector. Install the maintenance cover and tighten the cover screw. REMOTE CONTROL CABLE REMOTE CONTROL CABLE REMOTE CONTROL BOX...
  • Page 94 OPTIONAL PARTS Before using your generator by remote control, you should become familiar with the information contained in the following chapters and sections: GENERATOR SAFETY (page CONTROLS & FEATURES (page BEFORE OPERATION (page OPERATION (page STARTING THE ENGINE (page STOPPING THE ENGINE (page...

  • Page 95: Hanger Kit

    OPTIONAL PARTS Hanger Kit Position the hanger at the generator’s balance point as shown below. Fit the end tabs of the hanger through the bracket slots, and bolt the brackets to the hanger and tighten securely. TORQUE: 17 22 lbf·ft (24 29 N·m , 2.4 3.0 kgf·m) −...

  • Page 96: Index

    INDEX AC Applications ..................35 AC Circuit Protectors ................14 AC OPERATION ..................33 AC Receptacle Selection ..............36 AIR CLEANER SERVICE ............... 49 Air Index ....................74 ARE YOU READY TO GET STARTED? ..........
  • Page 97 GENERATOR SAFETY ................Ground Terminal ................. . 16 Handle Installation ................84 Hanger Kit .................... . 93 Honda Publications ................78 i-Monitor ....................19 IMPORTANCE OF MAINTENANCE ............ . 41 IMPORTANT SAFETY INFORMATION ..........Important Safety Precautions ............
  • Page 98 INDEX Maintenance Cover ................24 MAINTENANCE SAFETY ..............42 MAINTENANCE SCHEDULE .............. . 43 Oil Alert Indicator ................. 18 OPERATION ..................26 Operator Responsibility ............... OPTIONAL PARTS ................90 Output Indicator .................. . 17 Overload Indicator ................
  • Page 99 INDEX SAFE OPERATING PRECAUTIONS ........... . 26 SAFETY ....................80 SAFETY LABEL LOCATIONS ..............Safety Precautions ................42 SEDIMENT CUP CLEANING ..............51 Serial Number Location ..............69 SERVICING YOUR GENERATOR ............41 SPARK ARRESTER SERVICE ..............
  • Page 100 MEMO...
  • Page 101 MEMO...
  • Page 102 MEMO...

  • Page 103: Quick Reference Information

    QUICK REFERENCE INFORMATION Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher Engine oil Type SAE 10W-30, API SJ or later (or equivalent), for general use (page 48 ) Spark Plug Type NGK: BPR5ES DENSO: W16EPR-U Electrode Gap 0.028 0.031 in (0.7 0.8 mm) −...

Table of Contents