Related Manuals for UTICA BOILERS SFM6225W
Summary of Contents for UTICA BOILERS SFM6225W
- Page 1 Fired cast iron Boilers Utica Boilers P.O. Box 4729 An ISO 9001-2000 Certified Company Utica, NY 13504-4729 www.uticaboilers.com 27513401 , Rev. A [01/09]...
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Page 3: Table Of Contents
SFM SERIES MODULAR OIL FIRED CAST IRON BOILERS insTallaTion Manual and operaTing insTrucTions taBle oF coNteNts caUtioN indicates a potential hazardous situation which, Safety Symbols ..........2 if not avoided, maY result in minor or moder- Dimensions ............. 4 ate injury. it may also be used to alert against Boiler Ratings &... -
Page 4: Dimensions
SFM57275W 32 ⅞” 13 ⅝” 8” ⁄ ” SFM67275W 32 ⅞” 13 ⅝” 8” ⁄ ” SFM77275W 32 ⅞” 13 ⅝” 8” ⁄ ” SFM87275W 32 ⅞” 13 ⅝” 8” 245 ⅝” * SFM6225W & SFM7275W are Single Module Units... -
Page 5: Boiler Ratings & Capacities
RATE OUTPUT OUTPUT WATER WEIGHT PRESSURE M.B.H. OF MODULES MODULES FURNISHED G.P.H. M.B.H. M.B.H. VOLUME LBS. P.S.I SFH6225W 2.25 SFM6225W 19.5 2.00 45B SFH7275W 2.75 267.1 SFM7275W 22.5 1058 2.25 45B SFM24150W 3.00 SFM4150W 27.0 1251 1.25 80B SFM25175W 3.50 SFM5175W 33.0... -
Page 6: Introduction
INTRODUCTION All installations must conform to the requirements enter, or to permit replacement of another appli- of the authority having jurisdiction. Such applicable ance such as a water heater. requirements take precedence over the general For iNstallatioN oN NoN-comBUstiBle instructions of this manual. Floors oNlY. -
Page 7: Connecting Supply & Return Piping
CONNECTING SUPPLY AND RETURN PIPING The recommended method of connecting the supply and return piping can be seen in figure #1 below. (For detailed piping recommendations refer to the engineering manual) figure #1 Modular Boiler hooK-up recoMMended parallel piping FRONT OF BOILER BRANCH MAIN SUPPLY... -
Page 8: Primary Secondary Piping
PRIMARY SECONDARY PIPING An alternate method of connecting the supply and return piping can be seen in figure #2 below. (Refer to the engineering manual for detailed piping recommendations.) figure #2 priMarY secondarY piping 12" PRIMARY LOOP AIR ELIMINATOR & EXPANSION TANK BRANCH... -
Page 9: Ventilation & Combustion Air
VENTILATION & COMBUSTION AIR WarNiNG AIR OPENINGS TO COMBUSTION AREA MUST NOT BE OBSTRUCTED. FOLLOW THE CHART BELOW TO OBTAIN AND MAINTAIN ADEQUATE COMBUSTION AIR. comBUstioN air reQUirmeNts (miNimUm opeNiNG iN sQUare iNcHes) UNcoNFiNeD area coNFiNeD area oUtsiDe iNsiDe oUtsiDe comBUstioN air comBUstioN air comBUstioN air... - Page 10 VENTILATION & COMBUSTION AIR shall be provided. Ducts may be used to convey 4. When the boiler is installed in a confined space make-up air from the outdoors and shall have and all air is provided from the outdoors, the the same cross-sectional area of the openings confined space shall be provided with two to which they are connected.
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Page 11: Venting System Inspection & Installation
VENTILATION & COMBUSTION AIR figure #4 coMBusTion air supplied APPROVED FITTINGS froM inside The Building TYPICAL INSTALLATION SINGLE PIPE OIL SYSTEM WITH 2 OR MORE UNITS SWING JOINTS REFER TO NATIONAL BOARD OF FIRE UNDERWRITERS VENT PIPE FILLER PIPE OIL GAUGE MINIMUM SHUT OFF VALVE CLOSE... - Page 12 OPENING (IN. X IN. X FT.) SIZE (BREECHING) Horizontal portions of the venting system should not exceed 10 feet in length. Horizontal lengths SFM6225W 8X8X15 8” over 10 feet will have a negative effect on the SFM7275W 8X12X15 8”...
- Page 13 OIL TANK AND PIPING Oil tank and piping should be installed in accor- maintain oil pressure at the nozzle. Do not run dance with the National Board of Fire Underwriters overhead fuel lines from tank to oil burner. and local regulations. Oil storage tank, vent, fill Fuel pump connections and by-pass should be pipe and caps should be as prescribed by local made according to instructions attached to the fuel...
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Page 14: Thermostat Installation
OIL TANK AND PIPING figure #8 TYPICAL INSTALLATION BURRIED TANK OIL SYSTEM WITH 2 OR MORE UNITS APPROVED FITTINGS APPROVED DAY TANK OR AUX. TANK WITH BOOST PUMP MANIFOLD .5" FILL PIPE SWING JOINTS SUCTION LINE OIL FILTER SHUT OFF VALVE OIL LINE MUST BE BURIED OR OTHERWISE PROTECTED FROM DAMAGE. -
Page 15: Operating Instructions
OPERATING INSTRUCTIONS The venting system should be inspected at the start H. Turn “OFF” burner and install pressure gauge of each heating season. Check the vent pipe from port on pump. the boiler to the chimney for signs of deterioration I. -
Page 16: Swing Door
OPERATING INSTRUCTIONS model static air Band air shutter Head low Firing cone Disc setting setting setting Rate Baffle SFM4150 2¾ ––––– SFM5175 F-12 ––––– SFM5200 F-12 ––––– SFM6225 ––––– ––––– SFM7275 ––––– ––––– Information in above table uses Beckett model AFG burner for model numbers SFM4150-5200 and Beckett model SMG for models 6225 and 7275. - Page 17 OPERATING INSTRUCTIONS 7. Close oil valve. See figures #3 & #4 . caUtioN 8. Disconnect oil line from burner. USE CAUTION WHEN VACUUMING IN THE CHAMBER AREA. DAMAGE TO CHAMBER 9. Do not try to swing door with oil line at- COULD RESULT.
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Page 18: Control System
CONTROL SYSTEMS elecTrical wiring should conform with the from the entry box with a fused disconnect switch latest edition of National Electrical Code ANSI/ in this circuit. Refer to component coding and NFPA No. 70 and/or local authority having juris- wiring code for the following control systems and wiring diagrams. - Page 19 OPTIONAL CONTROLS & WIRING phase 6 conTrols phase 2 conTrols: Consist of a microprocessor control (W7100J) This system consists of multiple outdoor thermo- capable of sequentially step firing up to 6 heating stats with settings spaced at increments to actuate modules necessary to match the heat load based the number of modules necessary to match the heat on outdoor and/or indoor air temperature.
- Page 20 OPTIONAL CONTROLS & WIRING figure #12...
- Page 21 OPTIONAL CONTROLS & WIRING figure #13...
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Page 22: Service Check List
SERVICE CHECK LIST AND RECORD CHART Inspect Chimney and Flue pipe Pump Pressure/Vacuum Inspect and Clean Appliance Line Voltage/Motor Amps Inspect Oil Line - Size/Leaks Smoke Test Inspect Electrical Connections Draft-Overfire/In Flue Install New Fliter or O Room Make-up Air Flue Gas Temperature Electrode setting Proper Light-Off (Hot &... -
Page 23: Heat Exchanger
SFM SERIES REPLACEMENT PARTS figure #14 heaT eXchanger FUllY assemBleD Heat eXcHaNGers 10023402 4 SECTION 10023403 5 SECTION 10023404 6 SECTION item # part # DescriptioN 10023405 7 SECTION 10051702 REAR SECTION #60 PUSH NIPPLE item # part # DescriptioN HW-025.01 TIE ROD ½... - Page 24 SFM SERIES REPLACEMENT PARTS figure #15 swing door and MounTing door coMponenTs item # part # DescriptioN 2552901 MOUNTING DOOR INSULATION & PLUG HW-005.01 SCREW ¼ -20 X ½ SELF TAPPING 10011701 OBSERVATION DOOR 25511101 OBS. DOOR GASKET HW06801 ¼ X 1¾ DRIVE LOCK PIN 10011501 SWING DOOR HW06701...
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Page 25: Jacket
SFM SERIES REPLACEMENT PARTS figure #16 JacKeT item # part # DescriptioN 21521803 SIDE PANEL 4 SECTION 21521804 SIDE PANEL 5 SECTION 21521805 SIDE PANEL 6 SECTION 21521806 SIDE PANEL 7 SECTION 21522401 TOP FRONT PANEL C/O 21521901 LOWER COWL 21521501 REAR PANEL 215-1-3.03... -
Page 26: Hardware
SFM SERIES REPLACEMENT PARTS figure #17 hardware item # part # DescriptioN HW-005.01 SCREW ¼ -20 X ½ SELF TAP 2452902 FLUE COLLECTOR ASSY (4 SECT) 2452903 FLUE COLLECTOR ASSY (5 SECT) 2452907 FLUE COLLECTOR ASSY (6 SECT) 2452908 FLUE COLLECTOR ASSY (7 SECT) HW06701 STUD ⁄... -
Page 27: Controls & Hardware
SFM SERIES REPLACEMENT PARTS figure #18 conTrols & hardware TOP FRONT PANEL (SEE PREVIOUSE PAGE) TO BURNER item # part # DescriptioN AQ-020.01 WELL ¾” X 3” AQ-008.00 CONTROL L4006A-1827 HW LIMIT GA-001.00 GAUGE - THERALTIMETER VR-001.01 RELIEF VALVE - 30# ¾” °... - Page 28 P.O. Box 4729 Utica, NY 13504-4729...