Majestic fireplaces DVB4136 Homeowner's Installation And Operating Manual
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Majestic fireplaces DVB4136 Homeowner's Installation And Operating Manual

Majestic fireplaces DVB4136 Homeowner's Installation And Operating Manual

Direct vent gas fireplace
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INSTALLER / CONSUMER

SAFETY INFORMATION

PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR
EXPLOSION MAY RESULT
CAUSING PROPERTY DAMAGE,
PERSONAL INJURY OR LOSS OF
LIFE.
FOR OUR SAFETY
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not
use any phone in your building.
• Immediately call your gas supplier from
your neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier, call
the fire department.
DO NOT STORE OR USE
GASOLINE OR OTHER
FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
Direct Vent Gas Fireplace
Models: DVB4136
Homeowner's Installation and
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Operating Manual
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C E RT I F I E D
20012322 1/08 Rev. 3

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Summary of Contents for Majestic fireplaces DVB4136

  • Page 1: Safety Information

    GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE. Direct Vent Gas Fireplace Models: DVB4136 Homeowner’s Installation and Operating Manual INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

  • Page 2: Table Of Contents

    DVB4136 Direct Vent Gas Fireplace PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE. Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions may result in a possible fire hazard and will void the warranty.

  • Page 3: Installation & General Information, Warnings, Cautions

    fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6 DVB4136 Direct Vent Gas Fireplace DVB4136 Certified To ANSI Z21.88-2005 / CSA 2.33-2005...

  • Page 4: Commonwealth Of Massachusetts Requirements

    DVB4136 Direct Vent Gas Fireplace Installation & Operating Instructions Requirements for the Commonwealth of Massachusetts All gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. For all side wall horizontally vented gas fueled...

  • Page 5: Operating Instructions Fireplace Dimensions

    4” (102 mm) Dia. Framing Dimensions 40³⁄₈” (1026 mm) 40¹⁄₄” (1022 mm) 20⁵⁄₈” (524 mm) 64³⁄₄” (1645 mm) 45³⁄₄” (1162 mm) 32³⁄₈” (822 mm) 40” (1016 mm) DVB4136 Direct Vent Gas Fireplace Recessed Nailing Flange Gas Line Access Electrical Access...

  • Page 6: Framing Dimensions

    DVB4136 Direct Vent Gas Fireplace Fireplace Dimensions (Installed as Rear Vent) Fig. 2 Fireplace specifications and framing dimensions. Rough Opening Depth R - Rough Opening Width Rough Opening Height 12322 Ref. DV4136 DVB4136 rear specs 40” (1016 mm) 7/07 djt 36¹⁄₈”...

  • Page 7: Locating Your Fireplace

    fireplace. Slide the fireplace into the framed opening until the flanges contact the front surfaces of the framing. Level the unit and secure it firmly in place. DVB4136 Direct Vent Gas Fireplace Noncombstible Material Standoff 3/4” (19 mm) Scribe moulding...

  • Page 8: Final Finishing

    DVB4136 Direct Vent Gas Fireplace 3/4” (19 mm) Scribe Moulding for use with CFM Cabinets Black Surround Face Mantel CFM164a Side of Combustion Chamber CFM164a Mantel Leg Chart 06/22/01 sta Mantel Mantel Leg from Side Ref. Leg Depth Ref. of Comb. Opening 10”...

  • Page 9: Remote On/Off Switch Installation

    5. Connect black wire of the power supply line to the brass screw (polarized) of the socket assembly. 6. Connect the white wire of the power line to the FP1218 chrome screw of the socket assembly. DVB4136 Direct Vent Gas Fireplace Alternate Switch Location FP1024 EB-1 Electrical Box alternate The fireplace, when installed, must be...
  • Page 10 DVB4136 Direct Vent Gas Fireplace 7. Connect the ground wire of the supply line to the green screw of the socket assembly. 8. Refit the socket assembly back into the electrical box and replace the cover plate. Secure the cable with the clamp on the outside of the unit to prevent strain on the connections.

  • Page 11: Optional Top Vent Application

    Optional Top Vent Application The DVB4136 fireplace is shipped as a rear vent unit. If the layout requires a top vent, convert the unit following the steps below. 1. Remove the 10 screws securing outer collar adapter to fireplace. (Fig. 10) 2.

  • Page 12: General Venting

    DVB4136 Direct Vent Gas Fireplace Your fireplace is approved to be vented either through the side wall, or vertical through the roof. • Only CFM Corporation venting components spe- cifically approved and labelled for this fireplace may be used. • Venting terminals shall not be recessed into a wall or siding.

  • Page 13: General Venting Information - Termination Location

    < 100,000 Btuh (30kW), 36” (91cm) for appliances > 100,000 Btuh (30kW) 6’ (1.83m) 7’ (2.13m)† 12” (30cm)‡ DVB4136 Direct Vent Gas Fireplace US Installations 12” (30cm) 6” (15cm) for appliances < 10,000 Btuh (3kW), 9” (23cm) for appliances > 10,000 Btuh (3kW) and <...

  • Page 14: General Information Assembling Vent Pipes

    DVB4136 Direct Vent Gas Fireplace Termination Clearances Termination clearances for buildings with combustible and noncombustible exteriors. Inside Corner Combustible 6" (152 mm) Noncombustible 2" (51 mm) Balcony - with no side wall Combustible & Noncombustible 12" (305 mm) *NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits.

  • Page 15: How To Use The Vent Graph

    Top - 2” (51 mm) Sides - 1” (25 mm) Bottom - 1” (25 mm) DVB4136 Direct Vent Gas Fireplace eg: A eg: B 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20...
  • Page 16 DVB4136 Direct Vent Gas Fireplace Rear Vent Top View 20” (508 mm) Max. Fig. 19 Rear vent application, no elbows. DVR584-600 20” (508 mm) Rear vent no elbows Max. 2/99 djt 45° Rear Vent Top View, Corner Installation Fig. 20 Rear vent application, one 45° elbow.

  • Page 17: Vertical Sidewall Application & Installation

    • If a 90° elbow is fitted directly on top of the fireplace FP1473 flange the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm). (Fig. DVB4136 Direct Vent Gas Fireplace Rise Vertical Sidewall Application FP1472...
  • Page 18 DVB4136 Direct Vent Gas Fireplace 3 x 90° 3 x 90° Elbows Elbows Fig. 26 Maximum three (3) 90° elbows per installation. 36" (914mm) Max. Fig. 27 Maximum horizontal run with no rise. • If a 90° elbow is used in the horizontal vent run (level height maintained) the horizontal vent length is reduced by 36”...
  • Page 19 Sealing vent pipe and firestop gaps with high tem- perature sealant will restrict cold air being drawn in around fireplace. DVB4136 Direct Vent Gas Fireplace Max. Length 12” (305 mm) #8 Screws (2) Firestop...
  • Page 20 DVB4136 Direct Vent Gas Fireplace Fig. 34 Horizontal length requirement. Step 7 Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from crimped end. Guide the vent terminations 4” and 7”...

  • Page 21: Below Grade Installation

    • The minimum height of the vent above the highest point of penetration through the roof is 2’ (610 mm). (Fig. 43) Refer to note 2, Page 14. DVB4136 Direct Vent Gas Fireplace Do not back fill around snorkel. A clearance of at least 4” must be main- tained between the snorkel and the soil.
  • Page 22 DVB4136 Direct Vent Gas Fireplace Max. Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Max. 10’ (3 m) Support Straps Every 3’ (.9 m) Max. Max. 10’ (3 m) Height 40’ (12.2 m) Min. Height 8’ (2.4 m) Fig. 39 Support straps for horizontal runs.
  • Page 23 Min. 2' (610 mm) Fig. 43 Minimum termination to roof clearance. 20012322 Support FP1184 Fig. 44 Roof flashing. FP1185 DVB4136 Direct Vent Gas Fireplace 3 #5 Sheet Metal Screws per Joint Sealant Storm Collar TWL101a TWL101a Twist Lock Pipe 2/8/99 djt...

  • Page 24: Venting Components

    DVB4136 Direct Vent Gas Fireplace 584A venting components rear vent term 4/6/99 djt 584B Vent components Starter Kit 2/25/99 djt 584C Vent components 584D 45 degree elbow Vent Components 2/25/99 djt 90 degree elbow 10/20/99 twistlock 584E 2/25/99 djt Venting Components...

  • Page 25: Operating Instructions Glass Information

    5. Replace the glass heat shield. 6. Place the right and left hearth refractories and bring them together in the center and slide towards the front of the unit. DVB4136 Direct Vent Gas Fireplace Window Frame Assembly Fireplace Front Clamps...

  • Page 26: Replacement Of Ceramic Hearth Panels (If Provided)

    DVB4136 Direct Vent Gas Fireplace Replacement of Ceramic Hearth Panels (if provided) 1. Remove glass. 2. Set left and right panels on hearth and bring towards front of unit. Remove front glass. (Refer to “Window Frame As- sembly Removal” Section, Fig. 46) Remove logs from packaging.
  • Page 27 Figure 52 ����� ����� ����� ����� ���� LG463 DVB4136 Direct Vent Gas Fireplace LG508 3. Place rear log. The rear log sits in the firebox at an angle toward the left over the rear log bracket and the left side of the burner.
  • Page 28 DVB4136 Direct Vent Gas Fireplace 5. Place the top front log. Set the log by matching the square hole on the bottom Rear with the square emboss on the left log. Lay the log at an angle to the left over the fettle.

  • Page 29: Flame & Temperature Adjustment

    Window Frame Assembly Removal Section). Using a flashlight, check the area above the baffle in the com- bustion dome. Clean if necessary. Red Glow ����� ����� �� DVB4136 Direct Vent Gas Fireplace Flame Characteristics PSE Pilot SIT Pilot F584-703 Honeywell &...

  • Page 30: Lighting And Operating Instructions (Sit 820 Valve)

    DVB4136 Direct Vent Gas Fireplace Lighting and Operating Instructions For Fireplaces Equipped with the SIT 820 Valve FOR YOUR SAFETY READ BEFORE LIGHTING WARNING:If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

  • Page 31: Lighting And Operating Instructions (Sit 822 Valve)

    TURNING OFF THE GAS TO THE APPLIANCE and call your service technician or gas supplier. Turning Off the Gas to the Appliance Valve in the on position DVB4136 Direct Vent Gas Fireplace 1/2” Gas Supply 1/2” NPT x 1/2” Flare Shut-Off Valve 3/8” Flex Line...

  • Page 32: Lighting And Operating Instructions (Af4000 Valve)

    DVB4136 Direct Vent Gas Fireplace For Fireplaces equipped with AF4000 Gas Valve Warning: If you do not follow these instructions exactly, a fire or explosion may result, causing property damage, personal injury and loss of life. For Your Safety, Read the Following Warnings A.

  • Page 33: Troubleshooting Gas Control (Sit 820 Valve)

    Clean and/or adjust pilot flame for maximum flame or blowing (high) causing the impingement on thermopile and thermocouple. pilot safety to drop out. Check the vent terminal for blockage (recycling the vent terminal. flue gases) DVB4136 Direct Vent Gas Fireplace CORRECTIVE ACTION...

  • Page 34: Troubleshooting Gas Control (Af4000 Valve)

    DVB4136 Direct Vent Gas Fireplace If erratic system behavior is observed that cannot be resolved by the methods outlined below, ensure that there is not a transmitter with batteries installed that may be interfering. If a transmitter is packed with batteries installed, its buttons may be depressed sending a constant signal which can interfere with the transmission of desired signals.
  • Page 35 61) If the pilot flame is too small it will not contact the flame rectification sensor and will not complete the safety circuit. Ensure the pilot flame is properly located to ignite the main flame. DVB4136 Direct Vent Gas Fireplace Adjustment FP1762 “I”...
  • Page 36 DVB4136 Direct Vent Gas Fireplace Troubleshooting AF4000 Valve • Flame height adjustment will not work/works backwards • • Figure 60: AF4000 MOD Module End Figure 61: AF4000 Valve Face (continued) Ensure the black and red leads from the battery pack or the AF4000 110H/L mod- ule are securely connected to the red and black leads from the motor drive or H/L latching solenoid located on the valve body (red to red and black to black).

  • Page 37: Instructions For Rf Comfort Control Valve

    flame button followed by an arrow key. To change the fan level, press the fan key followed by an arrow key. Pushing the arrow key once will change the level by one unit. DVB4136 Direct Vent Gas Fireplace Shut Off Procedure Transmitter Operation Off Mode...
  • Page 38 DVB4136 Direct Vent Gas Fireplace Delay Timer Mode The shut off delay timer has a maximum of 2 hours and a minimum of zero minutes. To change the timer level, press the time key followed by an arrow key. Pushing the key once will change the timer by 10 minutes.
  • Page 39 If the setting is below room temperature on the transmitter, does the main valve and fan turn off? Turn pilotstat knob to OFF to turn valve completely off DVB4136 Direct Vent Gas Fireplace seconds.
  • Page 40 DVB4136 Direct Vent Gas Fireplace Comfort Valve System Control Sequence of Operation with Transmitter Local Path If manual switch is set to LOCAL, did main burner light? Transmitter con- trols fan Turn pilotstat knob to PILOT to turn off main burner...

  • Page 41: Fuel Conversion Instructions

    Conversions must be completed by qualified personnel Fuel Conversion Instructions To convert the DVB4136 units for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance.
  • Page 42 DVB4136 Direct Vent Gas Fireplace 3. Using a 1/2” open end wrench remove the orifices. (Fig. 69) Front Burner Orifice (Refer to Table on Page 42) Manifold Fig. 69 Burner orifice replacement. 4. To convert burner orifices, remove the orifices in the manifold and replace with the proper orifice listed in...
  • Page 43 Part # 55143 (.033”) 55143 20013177 (.033”) Front Rear 1/4” Open Round Hole 1/2 Open 1/2” Open Fully Open DVB4136 Direct Vent Gas Fireplace CO106 Gas Conversion Pilot2 2/15/99 djt Input (BTU/hr) Rear Part # Minimum Maximum 20004801 18,500 (.096”)

  • Page 44: Cleaning The Standing Pilot Control System

    DVB4136 Direct Vent Gas Fireplace Burner and Burner Compartment It is important to keep the burner and the burner com- partment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.

  • Page 45: Replacement Parts

    Units: GFNR6J0, GFZR6J0, GFSR6J0, GFYR6J0 Ref. Description Log Set Top Front Log Front Log Rear Log Top Right Log 20012322 12322 DVB4136 parts 7/07 DVB4136 Direct Vent Gas Fireplace 17a,b 18a,b • 24a,b 25a,b 36a-d DVB4136 20012573 20012599 20012600 20012597...
  • Page 46 DVB4136 Direct Vent Gas Fireplace DVB4136 (continued) Ref. Description Top Center Log Left Log Volcanic Rock Ember (Package) Bracket Rear Log Fettle Burner Housing Assembly Burner Tube Assembly Burner Tray Gasket Ceramic Tile (Single) Ceramic Panel (Rear) Ceramic Panel (Left Side)

  • Page 47: Fuel Conversion Kits

    Air Shutter - LP (not shown) Fuel Conversion Kits Natural Gas to LP DVB4136RP/RFP/IP Kit #20013166 LP to Natural Gas DVB4136RN/RFN/IN Kit #20013165 20012322 DVB4136 Direct Vent Gas Fireplace DVB4136 20002409 20002150 (DVB4136IP/RP) 54833 (DVB4136IP) 20004801 (DVB4136RFN) 20013150 (DVB4136IN/RN) 10001006 10001007...

  • Page 48: Optional Accessories

    DVB4136 Direct Vent Gas Fireplace Fan Kits FK12 Fan Assembly 1. Open louvre assembly bottom. 2. Install FK12 fan in back of unit between hearth sup- ports. (Fig. 77) 3. Secure fan on velcro strips. 4. Power to the fan can be supplied by plugging the supply lead into a conveniently located wall socket or by using a hard-wired EB-1 connector box.

  • Page 49: Remote Controls

    20012322 Rear Ceramic Panel Burner Fig. 81 Rear ceramic panel placement. The bay window kit is available for the DVB4136 only. Installation Remove the existing louvre assembly top. Assemble the Bay Window Kit according to the instruc- tions supplied with the kit. (Fig. 82)

  • Page 50: Arch/Square Face Kit

    DVB4136 Direct Vent Gas Fireplace Arch/Square Face Kit for the DV4136 Romanesque - Arch 41DVARFKB 41DVARFKR 41DVARFKS Romanesque - Square 41DVSRFKB 41DVSRFKR 41DVSRFKS Marquette - Arch 41DVAMTKB 41DVAMTKR 41DVAMTKS Marquette - Square 41DVSMTKB 41DVSMTKR 41DVSMTKS The use of the battery backup, Model DVTBBK, will allow your fireplace to continue operating in the event...

  • Page 51: Limited Lifetime Warranty

    IF WARRANTY SERVICE IS NEEDED… 1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your CFM Corporation product. 2) DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF. DVB4136 Direct Vent Gas Fireplace...

  • Page 52: Energuide

    Efficiency Ratings Model EnerGuide Ratings Fireplace Efficiency (%) DVB4136RN 62.4 DVB4136RP 62.4 DVB4136IN 62.4 DVB4136IP 62.4 DVB4136RFN 62.4 DVB4136RFP 62.4 2695 Meadowvale Blvd. • Mississauga, Ontario, Canada L5N 8A3 Steady State (%) Fan-OFF Fan-ON CFM Corporation 800-668-5323 • www.cfmcorp.com D.O.E. (AFUE%)

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