Lincoln Electric RANGER 250 SVM150-A Service Manual

Lincoln Electric RANGER 250 SVM150-A Service Manual

Lincoln electric welder user manual
Table of Contents

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RETURN TO MAIN INDEX
SVM150-A
September, 2002
TM
Ranger 250
For use with machines having Code Numbers: 10654
Safety Depends on You
Lincoln arc welding and cutting
equipment is designed and built
with safety in mind. However,
your overall safety can be in-
creased by proper installation . . .
and thoughtful operation on
your part. DO NOT INSTALL,
OPERATE OR REPAIR THIS
EQUIPMENT WITHOUT
READING THIS MANUAL AND
THE SAFETY PRECAUTIONS
CONTAINED THROUGHOUT.
And, most importantly, think
before you act and be careful.
SERVICE MANUAL
Copyright © 2002 Lincoln Global Inc.
• World's Leader in Welding and Cutting Products •
• Sales and Service through Subsidiaries and Distributors Worldwide •
Cleveland, Ohio 44117-1199 U.S.A. TEL: 216.481.8100 FAX: 216.486.1751 WEB SITE: www.lincolnelectric.com

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Summary of Contents for Lincoln Electric RANGER 250 SVM150-A

  • Page 1 RETURN TO MAIN INDEX SVM150-A September, 2002 Ranger 250 For use with machines having Code Numbers: 10654 Safety Depends on You Lincoln arc welding and cutting equipment is designed and built with safety in mind. However, your overall safety can be in- creased by proper installation .
  • Page 2: Safety

    Miami, Florida 33135 or CSA Standard W117.2-1974. A Free copy of “Arc Welding Safety” booklet E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS.
  • Page 3: Electric Shock Can Kill

    ELECTRIC SHOCK can kill. 3.a. The electrode and work (or ground) circuits are electrically “hot” when the welder is on. Do not touch these “hot” parts with your bare skin or wet clothing. Wear dry, hole-free gloves to insulate hands.
  • Page 4 WELDING SPARKS can cause fire or explosion. 6.a. Remove fire hazards from the welding area. If this is not possible, cover them to prevent the welding sparks from starting a fire. Remember that welding sparks and hot materials from welding can easily go through small cracks and openings to adjacent areas.
  • Page 5 PRÉCAUTIONS DE SÛRETÉ Pour votre propre protection lire et observer toutes les instructions et les précautions de sûreté specifiques qui parraissent dans ce manuel aussi bien que les précautions de sûreté générales suiv- antes: Sûreté Pour Soudage A L’Arc 1. Protegez-vous contre la secousse électrique: a.
  • Page 6: Table Of Contents

    Operation...Section B Safety Instructions...B-2 General Description ...B-2 Design Features...B-3 Controls and Settings...B-3 Engine Operation ...B-5 Welder Operation ...B-7 Auxiliary Power ...B-9 Accessories ...Section C Maintenance ...Section D Theory of Operation ...Section E Troubleshooting and Repair ...Section F Electrical Diagrams ...Section G Parts Manual ...P-358...
  • Page 7 Section A-1 - INSTALLATION SECTION - Installation...Section A Technical Specifications ...A-2 Safety Precautions ...A-3 Location and Ventilation ...A-3 Storing ...A-3 Stacking ...A-3 Angle of Operation...A-3 Lifting ...A-3 Additional Safety Precautions ...A-4 High Altitude Operation...A-4 High Temperature Operation ...A-4 Towing...A-4 Pre-Operation Engine Service ...A-4 Oil ...A-4 Fuel...A-4 Engine Cooling System ...A-4...
  • Page 8: Installation

    Bore x Stroke inch (mm) 3.25 x 2.625 (83 x 67) (Onan) 3.03 x 2.64 (77 x 67) (Kohler) RATED OUTPUT - WELDER Volts at Rated Amps Duty Cycle Max. 25 Volts at 250 Amps 20 to 250 Amps 20 to 250 Amps...
  • Page 9: Safety Precautions

    Only qualified personnel should install, use, or service this equipment. LOCATION AND VENTILATION The welder should be located to provide an unrestrict- ed flow of clean, cool air to the cooling air inlets and to avoid restricting the cooling air outlets. Also, locate the welder so that the engine exhaust fumes are properly vented to an outside area.
  • Page 10: Pre-Operation Engine Service

    • Be sure machine is stable when lifting. HIGH ALTITUDE OPERATION At higher altitudes, output de-rating may be necessary. For maximum rating, de-rate the welder output 3.5% for every 1000 ft. (305m). Contact an authorized engine service shop for modifications to operate above 5,000 ft.
  • Page 11: Electrical Output Connections

    The standard muffler included with this welder does not qualify as a spark arrester. When required by local regulations, a suitable spark arrester, such as the S24647, must be installed and properly maintained.
  • Page 12: Welding Output Cables

    When connected to premises wiring such as that in a home or shop, the welder frame must be connected to the system earth ground. See further connection instructions in the section entitled Standby Power Connections as well as the article on ground- ing in the latest U.S.
  • Page 13: Cable Installation

    TABLE A.1 – TOTAL COMBINED LENGTH OF ELECTRODE AND WORK CABLES Cable Size for Cable Length 100% Duty Cycle 0-100 ft. (0-30 meters) 100-200 ft. (30-46 meters) 150-200 ft. (46-61 meters) CABLE INSTALLATION Install the welding cables to your Ranger 250 as fol- lows.
  • Page 14 FIGURE A.2 – CONNECTION OF THE RANGER 250 TO PREMISES WIRING 240 VOLT POWER 240 Volt 60 Hz. COMPANY 3-Wire Service METER DOUBLE POLE DOUBLE THROW SWITCH RATING TO BE THE SAME AS OR GREATER THAN PREMISES SERVICE OVERCURRENT PROTECTION. 50 AMP, 120/240 VOLT PLUG NEMA TYPE 14-50...
  • Page 15: Controls And Settings

    Engine Controls ...B-4 Welding Controls ...B-5 Engine Operation ...B-5 Before Starting the Engine ...B-5 Starting the Engine ...B-6 Stopping the Engine ...B-6 Welder Operation ...B-7 General Operation ...B-7 Stick Welding ...B-8 Constant Current (CC-Stick) Welding...B-8 Pipe Welding...B-8 TIG Welding...B-9 Wire Welding-CV ...B-9 Arc Gouging...B-9...
  • Page 16: Operation

    Only qualified personnel should install, use, or ser- vice this equipment. ADDITIONAL SAFETY PRECAUTIONS Always operate the welder with the hinged door closed and the side panels in place. These provide maximum protection from moving parts and insure proper cooling air flow.
  • Page 17: Design Features

    • Two 120V 20A duplex receptacles. Circuit breaker protection. Will operate up to a 9” grinder. CONTROLS AND SETTINGS The gasoline engine stop/start and idler controls are located on the case front panel. The welder controls are also located here. See Figure B.1. RANGER 250...
  • Page 18: Engine Controls

    FIGURE B.1 – CASE FRONT PANEL CONTROLS K NO.- CODE - SERIAL NO. THE LINCOLN ELECTRIC COMPANY CLEVELAND, OHIO USA WELD MODE ENGINE CONTROLS 1. RUN/STOP SWITCH: RUN position energizes the engine prior to starting. STOP position stops the engine. The oil pressure interlock switch prevents battery drain if the switch is left in the RUN position and the engine is not operating.
  • Page 19: Engine Operation

    Amphenol, the auto-sensing circuit in the Ranger 250 automati- cally switches the OUTPUT control from control at the welder to remote control. When using the TOUCH START TIG mode, the OUTPUT control on the front of the Ranger 250 sets the maximum current range.
  • Page 20: Starting The Engine

    1. Remove the fuel tank cap. 2. Fill the tank approximately 4 inches (100mm) from the top of the filler neck to allow for fuel expansion. (Observe the fuel gauge while filling.) DO NOT FILL THE TANK TO THE POINT OF OVERFLOW. 3.
  • Page 21: Welder Operation

    WELDER OPERATION GENERAL INFORMATION WARNING • Do not touch electrically live parts or elec- trodes with your skin or wet clothing. • Do not breathe welding fumes or gases. • Use ventilation or exhaust to remove weld- ing from the breathing area.
  • Page 22: Stick Welding

    STICK WELDING The Ranger 250 can be used with a broad range of DC stick electrodes. The MODE switch provides two stick welding settings as follows: CONSTANT CURRENT (CC-STICK) WELDING The CC-STICK position of the MODE switch is designed for horizontal and vertical-up welding with all types of electrodes, especially low hydrogen.
  • Page 23: Auxiliary Power

    TIG WELDING The TOUCH START TIG setting of the MODE switch is for DC TIG (Tungsten Inert Gas) welding. To initiate a weld, the OUTPUT control is first set to the desired cur- rent and the tungsten is touched to the work. During the time the tungsten is touching the work there is very little voltage or current and, in general, no tungsten contamination.
  • Page 24: Simultaneous Welding And Auxiliary Power Loads

    B-10 The 240 VAC output can be split to provide two sepa- rate 120 VAC outputs with a maximum permissible cur- rent of 33 amps per output to two separate 20 amp branch circuits. (These circuits cannot be paralleled.) Output voltage is within ±10% at all loads up to rated capacity.
  • Page 25 Field Installed Options ...C-2 TIG Welding Accessories ...C-2 Semiautomatic FCAW and MIG Welding Accessories ...C-2 Connection of Lincoln Electric Wire Feeders ...C-3 Connection of the K867 Universal Adapter ...C-3 Connection of the LN-25 “Across the Arc” ...C-4 Connection of the LN-25 with 42V Remote Output Control Module ...C-5 Connection of the LN-25 with K857 Remote Control...C-6...
  • Page 26: Accessories

    Cables are rated at 250 amps, 40% duty cycle. K857 28 ft. (8.5m) or K857-1 100 ft. (30.4m) REMOTE CONTROL - Portable control provides same dial range as the output control on the welder. Has a convenient 6-pin plug for easy connection to the welder.
  • Page 27: Connection Of Lincoln Electric Wire Feeders

    1. Shut the welder off. 2. Connect the electrode cable from the wire feeder to the “+” terminal of the welder. Connect the work cable to the “-” terminal of the welder. NOTE: Welding cable must be sized for current and duty cycle of application.
  • Page 28: Connection Of The

    (SEE FIGURE C.2.) 1. Shut the welder off. 2. Connect the electrode cable from the LN-25 to the “-” terminal of the welder. Connect the work cable to the “+” terminal of the welder. NOTE: Figure C.2 shows the electrode connected for negative polarity.
  • Page 29 2. Connect the electrode cable from the K626-XX Input Cable Assembly to the “-” terminal of the welder and to the LN-25 Wire Feeder. Connect the work cable to the “+” terminal of the welder. NOTE: Figure C.3 shows the electrode connected for negative polarity.
  • Page 30 1. Shut the welder off. 2. Connect the electrode cable from the LN-25 to the “-” terminal of the welder. Connect the work cable to the “+” terminal of the welder. NOTE: Welding cable must be sized for current and duty cycle of application.
  • Page 31 1. Shut the welder off. 2. Connect the electrode cable from the K584-XX Control Cable to the “+” terminal of the welder and to the LN-7 wire feeder. Connect the work cable to the “-” terminal of the welder.
  • Page 32 1. Shut the welder off. 2. Connect the electrode cable from the LN-8 to the “+” terminal of the welder. Connect the work cable to the “-” terminal of the welder. NOTE: Welding cable must be sized for current and duty cycle of application.
  • Page 33 RANGER 250 (SEE FIGURE C.7.) 1. Shut the welder off. 2. Connect the electrode cable from the LN-742 to the “+” terminal of the welder. Connect the work cable to the “-” terminal of the welder. NOTE: Figure C.7 shows the electrode connected for positive polarity.
  • Page 34 C-10 C-10 NOTES RANGER 250...
  • Page 35 Oil Filter Change ...D-4 Air Cleaner Service ...D-4 Spark Plug Service...D-5 Fuel Filter Service ...D-5 Engine Adjustment ...D-5 Battery Maintenance...D-6 Optional Spark Arrestor ...D-6 Welder/Generator Maintenance ...D-7 Storage ...D-7 Cleaning ...D-7 Receptacles...D-7 Cable Connections ...D-7 Brush Removal and Replacement...D-7 TABLE OF CONTENTS...
  • Page 36: Maintenance

    SAFETY PRECAUTIONS WARNING • Have qualified personnel do all maintenance and troubleshooting work. • Turn the engine off before working inside the machine. • Remove guards only when necessary to perform maintenance and replace them when the mainte- nance requiring their removal is complete. If guards are missing from the machine, obtain replacements from a Lincoln Distributor.
  • Page 37: Maintenance

    TABLE D.2 – ONAN ENGINE MAINTENANCE SCHEDULE FREQUENCY Daily or Before Starting Engine 5 Hours Every 50 Hours Every 100 Hours Every 200 Hours Every 500 Hours Every 2 Years Service more frequently when used in dusty areas and/or at high ambient temperatures. TABLE D.3 –...
  • Page 38: Engine Oil Change

    ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining. 1. Remove the oil filler cap and dipstick. Remove the yellow cap from the oil drain valve and attach the flexible drain tube supplied with the machine. Push in and twist the drain valve counterclockwise.
  • Page 39: Spark Plug Service

    Air Filter Paper Element Service 1. Loosen the cover retaining knob and remove the cover. 2. Remove the pre-cleaner from the paper element. 3. Remove the element cover nut, element cover, and paper element. 4. Do not wash the paper element or use pressurized air, as this will damage the element.
  • Page 40: Battery Maintenance

    • CONNECTING A BATTERY CHARGER - Remove the battery from the welder by disconnecting the negative cable first, then the positive cable and bat- tery clamp. When reinstalling, connect the negative cable last.
  • Page 41: Welder/Generator Maintenance

    WELDER/GENERATOR MAINTENANCE STORAGE Store the Ranger 250 in clean, dry, protected areas. CLEANING Blow out the generator and controls periodically with low pressure air. Do this at least once a week in par- ticularly dirty areas. RECEPTACLES Keep the electrical receptacles in good condition.
  • Page 42 FIGURE D.1 – MAJOR COMPONENT LOCATIONS 1. CASE COVER AND DOOR ASSEMBLY/CASE BACK 2. ENGINE 3. IDLER SOLENOID 4. ROTOR/STATOR 5. POWER MODULE ASSEMBLY 6. POWER CAPACITORS 7. PC BOARDS 8. FRONT PANEL (OUTPUT) ASSEMBLY 9. CONTROL PANEL 10. OUTPUT CHOKE 11.
  • Page 43 Section E-1 -THEORY OF OPERATION SECTION- Theory of Operation ...Section E General Description ...E-2 Battery, Engine, Rotor, Stator and Engine Protection ...E-2 Weld Windings, Rectifier, Power Module and Feedback...E-3 Analog Power Board and Control Board ...E-4 Insulated Gate Bipolar Transistor (IGBT) Operation ...E-5 Pulse Width Modulation ...E-6 Chopper Technology Fundamentals ...E-7 FIGURE E.1 –...
  • Page 44: Theory Of Operation

    THEORY OF OPERATION FIGURE E.2 – BATTERY, STARTER, ENGINE, ROTOR, STATOR AND ENGINE PROTECTION MECHANICAL ENGINE ROTATION STARTER FLYWHEEL ALTERNATOR PRESSURE SWITCH BATTERY RUN/STOP SWITCH TO CONTROL BOARD BATTERY BOARD GENERAL DESCRIPTION The Ranger 250 is a gasoline engine-driven welding power source capable of producing 250 amps at 25VDC at a 100% duty cycle.
  • Page 45: Weld Windings, Rectifier, Power Module And Feedback

    THEORY OF OPERATION FIGURE E.3 – WELD WINDINGS, RECTIFIER, POWER MODULE AND FEEDBACK MECHANICAL ENGINE ROTATION STARTER FLYWHEEL ALTERNATOR PRESSURE SWITCH BATTERY RUN/STOP SWITCH TO CONTROL BOARD BATTERY BOARD WELD WINDINGS, RECTIFIER, POWER MODULE AND FEEDBACK The three-phase stator weld windings are connected to a three-phase rectifier bridge.
  • Page 46: Analog Power Board And Control Board

    THEORY OF OPERATION FIGURE E.4 – ANALOG POWER BOARD AND CONTROL BOARD MECHANICAL ENGINE ROTATION STARTER FLYWHEEL ALTERNATOR PRESSURE SWITCH BATTERY RUN/STOP SWITCH TO CONTROL BOARD BATTERY BOARD ANALOG POWER BOARD AND CONTROL BOARD The analog power board, which is powered by the two filter capacitors on the power module, supplies various regulated DC voltages to operate the control board cir- cuitry.
  • Page 47: Insulated Gate Bipolar Transistor (Igbt) Operation

    THEORY OF OPERATION SOURCE DRAIN A. PASSIVE INSULATED GATE BIPOLAR TRANSISTOR (IGBT) OPERATION An IGBT is a type of transistor. IGBTs are semiconduc- tors well suited for high frequency switching and high current applications. Drawing A shows an IGBT in a passive mode. There is no gate signal, zero volts relative to the source, and therefore, no current flow.
  • Page 48: Pulse Width Modulation

    THEORY OF OPERATION FIGURE E.6 – TYPICAL IGBT OUTPUTS PULSE WIDTH MODULATION The term PULSE WIDTH MODULATION is used to describe how much time is devoted to conduction in the cycle. Changing the pulse width is known as MODU- LATION. Pulse Width Modulation (PWM) is the varying of the pulse width over the allowed range of a cycle to affect the output of the machine.
  • Page 49: Chopper Technology Fundamentals

    THEORY OF OPERATION CHOPPER TECHNOLOGY FUNDAMENTALS The new era of welding machines such as the Ranger 250 employ a technology whereby a DC source is turned on and off (chopped up) at high speed, thensmoothed through an inductor to control an arc. 3 PHASE DC RECTIFIER ALTERNATOR...
  • Page 50 NOTES RANGER 250...
  • Page 51 Section F-1 TROUBLESHOOTING & REPAIR SECTION Troubleshooting & Repair Section ...Section F How to Use Troubleshooting Guide ...F-2 PC Board Troubleshooting Procedures ...F-3 Troubleshooting Guide ...F-4 - F-12 Test Procedures ...F-13 Case Cover Removal and Replacement Procedure ...F-13 Power Module Capacitor Discharge Procedure ...F-15 Idler Solenoid Test ...F-17 Engine Throttle Adjustment Test ...F-19 Rotor Resistance Test ...F-23...
  • Page 52: How To Use Troubleshooting Guide

    TROUBLESHOOTING & REPAIR HOW TO USE TROUBLESHOOTING GUIDE Service and repair should be performed by only Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 53: Pc Board Troubleshooting Procedures

    • If the PC Board uses protective shorting jumpers, don’t remove them until installation is complete. • If you return a PC Board to The Lincoln Electric Company for credit, it must be in the static-shielding bag. This will prevent further damage and allow prop- er failure analysis.
  • Page 54: Troubleshooting Guide

    If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353. POSSIBLE AREAS OF...
  • Page 55 3700 RPM. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353. detailed in the beginning of this manual.
  • Page 56 The auxiliary power is normal. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353. POSSIBLE AREAS OF...
  • Page 57 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353. detailed in the beginning of this manual.
  • Page 58 The battery does not stay charged. If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353.
  • Page 59 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353. detailed in the beginning of this manual.
  • Page 60 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353. POSSIBLE AREAS OF...
  • Page 61 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353.
  • Page 62 If for any reason you do not understand the test procedures or are unable to perform the test/repairs safely, contact the Lincoln Electric Service Department for electrical troubleshooting assistance before you proceed. Call 1-800-833-9353. POSSIBLE AREAS OF...
  • Page 63: Case Cover Removal And Replacement Procedure

    TROUBLESHOOTING & REPAIR CASE COVER REMOVAL AND REPLACEMENT PROCEDURE Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 64 F-14 TROUBLESHOOTING & REPAIR CASE COVER REMOVAL AND REPLACEMENT PROCEDURE (continued) REMOVAL PROCEDURE 1. Turn the engine off. 2. Unlatch and open the engine service access doors. 3. For each door, lift up on the stop pin and slide the door off the hinge. It may be nec- essary to lightly tap the door with a rubber mallet to free it from the hinge.
  • Page 65: Power Module Capacitor Discharge Procedure

    TROUBLESHOOTING & REPAIR POWER MODULE CAPACITOR DISCHARGE PROCEDURE Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 66 F-16 TROUBLESHOOTING & REPAIR POWER MODULE CAPACITOR DISCHARGE PROCEDURE (continued) FIGURE F.2 – POWER MODULE CAPACITOR TERMINAL DISCHARGE POWER MODULE CAPACITORS TEST PROCEDURE 1. Turn the engine off. 2. Perform the Case Cover Removal proce- dure. NOTE: It is not necessary to remove the gas cap in order to take the case cover off the machine.
  • Page 67: Idler Solenoid Test

    F-17 TROUBLESHOOTING & REPAIR Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 68 F-18 TROUBLESHOOTING & REPAIR IDLER SOLENOID TEST (continued) FIGURE F.3 – IDLER SOLENOID LEADS LEADS #210C AND #215 TO CONNECTORS TEST PROCEDURE 1. Turn the engine off. 2. Perform the Case Cover Removal proce- dure. 3. Locate the idler solenoid mounted on the stator beside the fuel tank filler neck.
  • Page 69: Engine Throttle Adjustment Test

    TROUBLESHOOTING & REPAIR ENGINE THROTTLE ADJUSTMENT TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 70 F-20 TROUBLESHOOTING & REPAIR ENGINE THROTTLE ADJUSTMENT TEST (continued) FIGURE F.4 – STROBE MARK LOCATION TEST PROCEDURE 1. Turn the engine off. 2. Perform the Case Cover Removal proce- dure. Strobe-Tach Method 1. With a white or red marking pencil, place a mark on one of the blower paddles.
  • Page 71 F-21 TROUBLESHOOTING & REPAIR ENGINE THROTTLE ADJUSTMENT TEST (continued) FIGURE F.5 – HIGH IDLE ADJUSTMENT THROTTLE LINKAGE 3/8" HIGH IDLE ADJUSTMENT NUT CHOKE CABLE Frequency Counter Method 1. Plug the frequency counter into one of the 120 VAC auxiliary receptacles. 2.
  • Page 72 F-22 TROUBLESHOOTING & REPAIR ENGINE THROTTLE ADJUSTMENT TEST (continued) Oscilloscope Method 1. Connect the oscilloscope to the 120 VAC receptacle, according to the manufacturer's instructions. At HIGH IDLE (3700 RPM), the waveform should exhibit a period of 16.2 milliseconds. RPM), the waveform should exhibit a peri- od of 25.0 milliseconds.
  • Page 73: Rotor Resistance Test

    F-23 TROUBLESHOOTING & REPAIR Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 74 F-24 TROUBLESHOOTING & REPAIR ROTOR RESISTANCE TEST (continued) SLIP RINGS BRUSHES TEST PROCEDURE 1. Turn the engine off. 2. Perform the Case Cover Removal proce- dure. 3. Locate and label the four leads from the rotor brush holder assembly. Using the needle nose pliers, remove the leads.
  • Page 75: Flashing And Rotor Voltage Test

    TROUBLESHOOTING & REPAIR FLASHING AND ROTOR VOLTAGE TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 76 F-26 TROUBLESHOOTING & REPAIR FLASHING AND ROTOR VOLTAGE TEST (continued) SLIP RINGS BRUSHES TEST PROCEDURE 1. Perform the Case Cover Removal proce- dure. 2. Set the volt/ohmmeter to the DC volts posi- tion. 3. Test rotor voltage - static (engine stopped but running condition simulated): a.
  • Page 77 F-27 TROUBLESHOOTING & REPAIR FLASHING AND ROTOR VOLTAGE TEST (continued) FIGURE F.9 – FIELD DIODE RECTIFIER BRIDGE AND FILTER CAPACITOR FIELD RECTIFIER BRIDGE RETAINING CABLE CAPACITOR 4. Test rotor voltage - dynamic (engine run- ning) a. Remove the jumper used in the previous step.
  • Page 78: Stator Voltage Tests

    F-28 TROUBLESHOOTING & REPAIR Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 79 F-29 TROUBLESHOOTING & REPAIR STATOR VOLTAGE TESTS (continued) FIGURE F.10 – RECEPTACLE LEAD LOCATIONS AMPHENOL 1 AMPHENOL 2 NEGATIVE PUTPUT STUD TEST PROCEDURE For all tests: Perform the Case Cover Removal procedure. To test the 120 VAC winding: 1. Connect the volt/ohmmeter probes to either 120 VAC receptacle as follows.
  • Page 80 F-30 TROUBLESHOOTING & REPAIR STATOR VOLTAGE TESTS (continued) FIGURE F.11 – LOCATION OF LEADS #7 AND #9 AT FIELD DIODE RECTIFIER BRIDGE 201A 201A FIELD RECTIFIER BRIDGE RETAINING CABLE CAPACITOR To test the field winding: 1. Connect the volt/ohmmeter probes to leads #7 and #9 where they connect to the field diode rectifier bridge.
  • Page 81 F-31 TROUBLESHOOTING & REPAIR STATOR VOLTAGE TESTS (continued) FIGURE F.12 – 14-PIN AMPHENOL PIN ASSIGNMENTS To test the feeder winding: Connect the volt/ohmmeter probes to leads #31 and #32 where they connect to circuit breaker CB1 and the 14-pin amphenol. See the Wiring Diagram.
  • Page 82 F-32 TROUBLESHOOTING & REPAIR STATOR VOLTAGE TESTS (continued) FIGURE F.13 – OUTPUT RECTIFIER BRIDGE CONNECTIONS If any one or more of the readings are missing or not within specifications, then check for loose or broken wires between the test points and the sta- tor windings.
  • Page 83: Analog Power Pc Board Voltage Test

    TROUBLESHOOTING & REPAIR ANALOG POWER PC BOARD VOLTAGE TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 84 F-34 TROUBLESHOOTING & REPAIR ANALOG POWER PC BOARD VOLTAGE TEST (continued) FIGURE F.14 – ANALOG POWER PC BOARD 13 1J41 to POS TERMINAL ON C2 - 85V SUPPLY CONTROL CIRCUIT 14 2J41 to NEG TERMINAL ON C2 - 85V SUPPLY INPUT POWER BLOWER BAFFLE - SIDE OPPOSITE BLOWER TEST PROCEDURE...
  • Page 85 F-35 TROUBLESHOOTING & REPAIR ANALOG POWER PC BOARD VOLTAGE TEST (continued) TABLE F.1. – ANALOG PC BOARD OUTPUT VOLTAGE TABLE TEST POINTS 1J42 to 6J42 2J42 to 7J42 5J42 to 7J42 9J42 to 7J42 10J42 to 4J42 7. If finished testing, perform the Case Cover Replacement procedure.
  • Page 86: Output Rectifier Bridge Test

    TROUBLESHOOTING & REPAIR OUTPUT RECTIFIER BRIDGE TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 87 F-37 TROUBLESHOOTING & REPAIR OUTPUT RECTIFIER BRIDGE TEST (continued) FIGURE F.15 – PLUG J41 AND RESISTOR R3 LOCATIONS RESISTOR R3 (0N BLOWER SIDE OF BAFFLER) 13 1J41 to POS TERMINAL ON C2 - 85V SUPPLY CONTROL CIRCUIT 14 2J41 to NEG TERMINAL ON C2 - 85V SUPPLY INPUT POWER 11 1J42 toPIN 3 of P50 CHOPPER POWER SUPPLY, 20V...
  • Page 88 F-38 TROUBLESHOOTING & REPAIR OUTPUT RECTIFIER BRIDGE TEST (continued) FIGURE F.16 – OUTPUT RECTIFIER BRIDGE LEAD REMOVAL AND TEST POINTS 6. Electrically isolate the output rectifier bridge: Using the 1/2" wrench, remove stator leads W1, W2, and W3 from their bolted connec- tions on the left side of the bridge.
  • Page 89: Power Module Test

    F-39 TROUBLESHOOTING & REPAIR Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 90 F-40 TROUBLESHOOTING & REPAIR POWER MODULE TEST (continued) FIGURE F.17 – POWER MODULE CONNECTIONS TEMPERATURE SWITCH POWER MODULE PC BOARD POSITIVE (+) STRAP TEST PROCEDURE 1. Turn the engine off. 2. Perform the Case Cover Removal proce- dure. 3. Perform the Power Module Capacitor Discharge procedure.
  • Page 91 F-41 TROUBLESHOOTING & REPAIR POWER MODULE TEST (continued) Check IGBT for “Shorts” 8. Using the analog ohmmeter, connect the positive meter probe to the heat sink and the negative meter probe to the positive capaci- tor terminal on the power module chopper PC board.
  • Page 92 F-42 TROUBLESHOOTING & REPAIR POWER MODULE TEST (continued) DIODE MODULE TERMINALS Check Diode Module 10. Using the analog ohmmeter, connect the negative meter probe to the terminal on the diode module. See Figure F.19. Connect the positive meter probe to the heat sink. The resistance should be very high (over 20,000 ohms).
  • Page 93: Flywheel Alternator Test

    TROUBLESHOOTING & REPAIR FLYWHEEL ALTERNATOR TEST Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 94 CHARGER CIRCUIT IGNITION BREAKER) 224 (TO HOUR CIRCUIT +12V METER POS.) 224A WELDER HARNESS SIDE LEAD ENTRY VIEW ENGINE CONNECTOR BLOCK J51 ONAN P216 ENGINE TEST PROCEDURE 1. Turn the engine off. 2. Using the 3/8" wrench, remove the three...
  • Page 95: Normal Open Circuit Voltage Waveform (120 Vac Supply

    F-45 TROUBLESHOOTING & REPAIR NORMAL OPEN CIRCUIT VOLTAGE WAVEFORM (120VAC SUPPLY) 16.2 ms HIGH IDLE – NO LOAD This is the typical auxiliary output voltage generated from a properly operating machine. Note that each vertical division represents 50 volts and that each horizontal division rep- resents 5 milliseconds in time.
  • Page 96: Normal Open Circuit Voltage Waveform (Stick

    F-46 TROUBLESHOOTING & REPAIR NORMAL OPEN CIRCUIT VOLTAGE WAVEFORM (STICK) MAX CONTROL POT - HIGH IDLE - NO LOAD This is the typical DC open circuit out- put voltage generated from a properly operating machine. Note that each vertical division represents 50 volts and that each horizontal division rep- resents 5 milliseconds in time.
  • Page 97: Normal Weld Voltage Waveform (Stick Cc

    F-47 TROUBLESHOOTING & REPAIR NORMAL WELD VOLTAGE WAVEFORM (STICK CC) MACHINE LOADED TO 250 AMPS AT 25 VOLTS Trig +15V This is the typical DC open circuit out- put voltage generated from a properly operating machine. Note that each vertical division represents 20 volts and that each horizontal division rep- resents 1 millisecond in time.
  • Page 98: Normal Open Circuit Voltage Waveform (Wire Cv Tap

    F-48 TROUBLESHOOTING & REPAIR NORMAL OPEN CIRCUIT VOLTAGE WAVEFORM (WIRE CV TAP) MAX CONTROL POT - HIGH IDLE - NO LOAD This is the typical DC open circuit out- put voltage generated from a properly operating machine. Note that each vertical division represents 50 volts and that each horizontal division rep- resents 5 milliseconds in time.
  • Page 99: Normal Weld Voltage Waveform (Wire Cv

    F-49 TROUBLESHOOTING & REPAIR NORMAL WELD VOLTAGE WAVEFORM (WIRE CV) MACHINE LOADED TO 250 AMPS AT 28 VOLTS This is the typical DC voltage gener- ated from a properly operating machine. Note that each vertical divi- sion represents 20 volts and that each horizontal division represents 1 millisecond in time.
  • Page 100: Power Module Assembly/Power Module Pc Board/Diode Module Removal And Replacement

    POWER MODULE ASSEMBLY/POWER MODULE PC BOARD/ DIODE MODULE REMOVAL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid electrical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 101 F-51 TROUBLESHOOTING & REPAIR REMOVAL AND REPLACEMENT FIGURE F. 21 – POWER MODULE CONNECTIONS TEMPERATURE SWITCH POWER MODULE PC BOARD POSITIVE (+) STRAP PROCEDURE Removal Refer to Figures F.21 and F.22. 1. Turn the engine off. 2. Perform the Case Cover Removal proce- dure.
  • Page 102 F-52 TROUBLESHOOTING & REPAIR POWER MODULE ASSEMBLY REMOVAL AND REPLACEMENT (continued) 7. Label and remove leads #232 and #233 from the temperature switch. 8. Unscrew plug J50 from the vertical baffle. Using the phillips head screw driver, remove the four screws holding the plug to the vertical baffle.
  • Page 103 F-53 TROUBLESHOOTING & REPAIR POWER MODULE PC BOARD REMOVAL AND REPLACEMENT FIGURE F.22 – DIODE MODULE/POWER MODULE ASSEMBLY DETAILS POWER MODULE PC BOARD DIODE MODULE HEAT SINK Removal 1. Perform steps #1 through #6 and #8 from the Power Module Assembly Removal proce- dure.
  • Page 104 F-54 TROUBLESHOOTING & REPAIR DIODE MODULE REMOVAL AND REPLACEMENT FIGURE F.23 – DIODE MODULE MOUNTING DETAILS 2 TO 3 TURNS EACH SPRING WASHER PLAIN WASHER 12-18 IN.LBS. Removal Refer to Figure F.23. 1. Remove the Power Module PC Board as described above.
  • Page 105: Power Capacitor Removal And Replacement

    TROUBLESHOOTING & REPAIR POWER CAPACITOR REMOVAL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 106 F-56 TROUBLESHOOTING & REPAIR POWER CAPACITOR REMOVAL AND REPLACEMENT (continued) FIGURE F.24 – POWER CAPACITOR MOUNTING DETAILS POWER CAPACITORS PROCEDURE 1. Perform the Case Cover Removal proce- dure. 2. Perform the Power Module Capacitor Discharge procedure. 3. Label all leads for reassembly. 4.
  • Page 107: Output Rectifier Bridge And Choke Removal And Replacement

    OUTPUT RECTIFIER BRIDGE AND CHOKE REMOVAL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 108 F-58 TROUBLESHOOTING & REPAIR OUTPUT RECTIFIER BRIDGE AND CHOKE REMOVAL AND REPLACEMENT (continued) FIGURE F.25 – OUTPUT RECTIFIER BRIDGE DETAILS RECTIFIER/CHOKE MOUNTING BRACKET CENTER BOTTOM ENGINE CHOKE CABLE KNOB FRONT PANEL REMOVAL PROCEDURE Refer to Figure F.25. Output Rectifier 1. Turn the engine off. 2.
  • Page 109 F-59 TROUBLESHOOTING & REPAIR OUTPUT RECTIFIER BRIDGE AND CHOKE REMOVAL AND REPLACEMENT (continued) 5. Using the 1/2" and 9/16" wrenches, hold and loosen the nut holding the engine choke cable to the back of the front panel. Pull the cable through the front panel. Save the sleeve and nut for reassembly.
  • Page 110: Engine/Stator/Rotor Removal And Replacement

    TROUBLESHOOTING & REPAIR ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT Service and repair should be performed by only Lincoln Electric factory trained personnel. Unauthorized repairs performed on this equipment may result in danger to the technician or machine operator and will invalidate your factory warranty. For your safety and to avoid elec- trical shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 111 F-61 TROUBLESHOOTING & REPAIR ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT (continued) FIGURE F.26 – BATTERY AND CASE BACK REMOVAL REMOVAL PROCEDURE Engine Preparation and Lead Disconnection 1. Turn the engine off. 2. Perform the Case Cover Removal proce- dure. 3. Disconnect the spark plug wires from the spark plugs.
  • Page 112 F-62 TROUBLESHOOTING & REPAIR ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT (continued) FIGURE F. 27 – ENGINE STARTER SOLENOID LEADS (ONAN ENGINE SHOWN) 10. Refer to Figure F.27. Label engine starter solenoid leads #211A and #209 (#211A attaches to the solenoid spade terminal and #209 attaches to the positive stud on the solenoid along with the positive battery cable).
  • Page 113 F-63 TROUBLESHOOTING & REPAIR ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT (continued) FIGURE F.28 – STATOR LEADS (FRONT PANEL) IDLER SWITCH - S4 208A WIRE FEEDER VOLTMETER SWITCH - S5 AMPHENOL 1 AMPHENOL 2 NEGATIVE OUTPUT STUD Stator Lead Disconnection Refer to Figure F.28. NOTE: Use diagonal cutters to cut any cable ties necessary to free the leads as described below.
  • Page 114 F-64 TROUBLESHOOTING & REPAIR ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT (continued) FIGURE F.29 – ENGINE/STATOR/ROTOR ASSEMBLY REMOVAL Engine/Stator/Rotor Assembly Removal Procedure Refer to Figure F.29. 1. Attach chains to the lifting eyes on the top sides of the engine and the stator lift bail. Secure the chains to the hoist and put enough tension on them to support the engine but without lifting the assembly.
  • Page 115 F-65 TROUBLESHOOTING & REPAIR ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT (continued) FIGURE F.30 – STATOR AND ROTOR REMOVAL 1. STATOR 2. BRUSH HOLDER ASSEMBLY 3. ROTOR THRU-BOLT 4. BLOWER FAN 5. TOLERANCE RING 6. ROTOR BEARING 7. IDLER SOLENOID 8. ROTOR 9. LIFTING EYE Stator/Rotor Assembly Removal Refer to Figure F.30.
  • Page 116 8. Remove the thru-bolt and washer from the end of the rotor. 9. Install the appropriate long thru-bolt (two are provided) supplied with Lincoln Electric Rotor Puller Kit S20788. must face out. Screw in the bolt with the slot head screw driver until the bolt bottoms out on the engine crankshaft, about 3/4".
  • Page 117 F-67 TROUBLESHOOTING & REPAIR ENGINE/STATOR/ROTOR REMOVAL AND REPLACEMENT (continued) 6. Insert the rotor thru-bolt and centering wash- er. With the torque wrench and socket, tight- en the bolt to 50 ft lbs. Then recheck all four engine-stator mounting bolts for tightness. 7.
  • Page 118: Retest After Repair

    • If it is rejected under test for any reason that requires you to remove any mechanical part which could affect the machine’s electrical characteristics. • If you repair or replace any electrical components. Mode Low Idle High Idle WELDER DC (STICK) OUTPUT (ARC control @ -10) Mode Selector Output Control Switch Stick (CC) Maximum...
  • Page 119 ELECTRICAL DIAGRAMS TABLE OF CONTENTS -ELECTRICAL DIAGRAMS SECTION- ELECTRICAL DIAGRAMS ............SECTION G WIRING DIAGRAM RANGER 250 KOHLER .
  • Page 120: Electrical Diagrams

    WIRING DIAGRAM - RANGER 250 KOHLER 206S 204S L1 CHOKE WRAP TWO TURNS #3 & SHUNT #6 LEADS IN DIRECTION 50MV=400 AMPS SHOWN THROUGH TOROID 206B 206A PCB 1 208B 260A 261A 208A STATOR AUX. WINDING VOLTMETER WIRE FEED POWER POLARITY 206A 206A...
  • Page 121 WIRING DIAGRAM - RANGER 250 ONAN 206S 204S L1 CHOKE WRAP TWO TURNS #3 & SHUNT #6 LEADS IN DIRECTION 50MV=400 AMPS SHOWN THROUGH TOROID 206B 206A PCB 1 208B 260A 261A 208A STATOR AUX. WINDING VOLTMETER WIRE FEED POWER POLARITY 206A WINDING...
  • Page 122 SOLENOID CIRCUIT +12V METER POS.) CHARGER CIRCUIT PC BOARD) BREAKER) 224A ENGINE SIDE WELDER HARNESS SIDE WELDER HARNESS SIDE LEAD ENTRY VIEW LEAD ENTRY VIEW LEAD ENTRY VIEW ENGINE CONECTOR BLOCK ENGINE CONECTOR BLOCK ONAN P216 ENGINE KOHLER CH20 ENGINE WELD MODE SWITCH - S6 POS.
  • Page 123 SCHEMATIC - COMPLETE MACHINE CURRENT LEVEL FEED BACK SIGNAL TO WELD CONTROL PC BOARD SHUNT POSITIVE 50MV=400 AMPS L1 CHOKE OUTPUT TERMINAL 206S 204S CURRENT LEVEL FEED BACK SIGNAL 206B 206A D2 DIODE BY-PASS WIREFEEDER MODULE PC BOARD VOLTMETER POLARITY SWITCH 208A NEGATIVE...
  • Page 124 ELECTRICAL DIAGRAMS SCHEMATIC - ANALOG CONTROL POWER SUPPLY NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 125 ELECTRICAL DIAGRAMS SCHEMATIC - BATTERY PRINTED CIRCUIT BOARD NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 126 ELECTRICAL DIAGRAMS SCHEMATIC - BYPASS PRINTED CIRCUIT BOARD NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 127 WITHOUT AFFECTING THE INTERCHANGEABILITY OF A COMPLETE BOARD, THIS DIAGRAM MAY NOT SHOW THE EXACT COMPONENTS OR CIRCUITRY OF CONTROLS HAVING A COMMON CODE NUMBER. THE LINCOLN ELECTRIC CO. THIS SHEET CONTAINS PROPRIETARY INFORMATION OWNED BY AND IS NOT TO BE REPRODUCED, DISCLOSED OR USED WITHOUT THE EXPRESS PERMISSION OF THE LINCOLN ELECTRIC CO.
  • Page 128 DO NOT SCALE THIS DRAWING DO NOT SCALE THIS DRAWING ELECTRICAL DIAGRAMS LED1 LED1 LED1 LED1 THE LINCOLN ELECTRIC CO. THE LINCOLN ELECTRIC CO. THE LINCOLN ELECTRIC CO. THE LINCOLN ELECTRIC CO. THE LINCOLN ELECTRIC CO. THE LINCOLN ELECTRIC CO. THE LINCOLN ELECTRIC CO.
  • Page 129 G-11 G-11 ELECTRICAL DIAGRAMS SCHEMATIC - WELD CONTROL PRINTED CIRCUIT BOARD - SHEET 1 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 130 G-12 G-12 ELECTRICAL DIAGRAMS SCHEMATIC - WELD CONTROL PRINTED CIRCUIT BOARD - SHEET 2 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 131 G-13 G-13 ELECTRICAL DIAGRAMS SCHEMATIC - WELD CONTROL PRINTED CIRCUIT BOARD - SHEET 3 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 132 G-14 G-14 ELECTRICAL DIAGRAMS SCHEMATIC - WELD CONTROL PRINTED CIRCUIT BOARD - SHEET 4 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 133 G-15 G-15 ELECTRICAL DIAGRAMS SCHEMATIC - WELD CONTROL PRINTED CIRCUIT BOARD - SHEET 5 NOTE: This diagram is for reference only. It may not be accurate for all machines covered by this manual. RANGER 250...
  • Page 134 Your Company__________________________ Your Name_____________________________ Please give detailed description below: ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ ___________________________________________________________________________ SD287 01/99 Thank You, Technical Services Group Lincoln Electric Co. 22801 ST. Clair Ave. Cleveland, Ohio 44117-1199 FAX 216-481-2309...

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