Related Manuals for Toastmaster G-24
Summary of Contents for Toastmaster G-24
- Page 1 OWNER'S OPERATING & INSTALLATION MANUAL G-24 CONVEYOR OVEN Toastmaster® • 1400 Toastmaster Drive • Elgin, IL 60120 • (708)741-3300 A Middleby Company Part No. 310-2469 P 5/91...
- Page 2 In no event shall seller be liable for a sum in excess of the purchase price of the item. © 1990 Toastmaster Toastmaster • 1400 Toastmaster Dr. • Elgin, IL 60120-9272 • (708) 741-3300 • FAX (708) 741-0015...
- Page 3 Using any parts other than genuine Toastmaster factory manufactured parts relieves the manufacturer of all liability. Toastmaster (Manufacturer) reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment.
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Page 4: Table Of Contents
C. Unpacking Oven D. Uncrating Oven E. Installing Legs F. Stacking and Mounting Two Ovens G. Stacking a single G-24 oven over a Toastmaster CO-19 convection oven or a Blodgett CTB-1 convection oven H. Conveyor Belt and Temperature Display I. Standoffs J. - Page 5 • Heated by infrared panels • Electronically controlled The G-24 conveyor oven is designed for installation on a counter top or worktable that will adequately accommodate its size and weight. The oven employs infrared cooking technology. Infrared heat panels are placed one above and one below the conveyor.
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Page 6: Description
SECTION 1 - DESCRIPTION A. Component Location Figure 1-2... -
Page 7: Component Function
1. Single and Stacked Ovens warranty. The Toastmaster Model G-24 oven is available as The stacked oven is made up of two separate units, either a single oven or two ovens stacked. Each unit one on top the other. -
Page 8: Section 2 Installation
An accessory stacking bracket kit (P/N ACSBG24) below the conveyor belt of each oven deck (cham- allows you to stack two G-24's one on top of the ber). When energized these panels emit infrared other (See Installation Section). This bracket must long waves. -
Page 9: Oven Specifications
SECTION 1 - DESCRIPTION NOTICE Toastmaster (Manufacturer) reserves the right to change specifications and product design without notice. Such revisions do not entitle the buyer to corresponding changes, improvements, additions or replacements for previously purchased equipment. Oven Specifications G-24 Specification Chart Stainless Steel Conveyor Belt Width 15"... - Page 10 SECTION 1 - DESCRIPTION Oven Electrical Specification Chart Amp Loading Wire Breaker Rating Voltage Phase (Amps) Size* Provided for reference only. Consult national or local electrical codes. A separate ground wire must be supplied with each oven, conduit may not be used as ground. NOTE:...
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Page 11: Dimension Drawings
D. Oven Dimension Drawings SECTION 1 - DESCRIPTION STACKED OVEN DIMENSION DRAWING... -
Page 12: Inspect For Shipping Damage
NOTE: To validate a new oven(s) warranty a factory certified be made with carrier within 15 days. The carrier will Toastmaster installer must supervise Steps C thru K make an inspection and will supply necessary claim forms. Be certain to retain all contents plus external and internal packaging/crating materials for inspec- tion. -
Page 13: Unpacking Oven
SECTION 2 - INSTALLATION C. Unpacking Oven Tied down to the conveyor belt is a box containing The oven components should be moved as close as two (2) exit trays, two (2) heat curtains and four (4) possible to final location before being assembled/ legs (See Figure 2-1). -
Page 14: Installing Legs
SECTION 2 - INSTALLATION D. Uncrating Lay the oven on its front side then remove the four (4) 9/16" bolts attaching crate to bottom of oven. Figure 2-2 E. Installing Legs Install the four (4) 4" ad- justable legs as shown in Figure 2-3 then lift the oven onto it's legs. -
Page 15: Stacking And Mounting Two Ovens
SECTION 2 - INSTALLATION F. Stacking and Mounting Two Ovens NOTE: A stacking bracket (Kit # ACSBG24) is required when stacking two ovens 1. Move the lower oven (oven with legs installed) to it's permanent position. Remove the four screws, one located in each corner of top of lower oven. -
Page 16: Convection Oven Or A Blodgett Ctb-1 Convection Oven
Blodgett CTB- 1 convection oven. NOTE: A stacking bracket kit (P/N ACSBG24C019) must be used for this installation or warranty is voided. 1. Lay the G-24 on its front side. Then using the four bolts supplied with bracket, secure bracket to... -
Page 17: Conveyor Belt And Temperature Display
The conveyor belt is designed to travel in either direction. Also the temperature display may be set for either °F or °C. Your Toastmaster Certified Installer will set both of these functions for you during the installation. If you require a change in the future call your... -
Page 18: Standoffs
Section 7 and schematics furnished with the oven. The G-24 can be wired for 208 or 240VAC. 60HZ, 1 phase power supply. 240V is recommended because of voltage fluctuations from the local power company. A drop in voltage will also cause the oven's wattage to drop. -
Page 19: Heat Curtains
SECTION 2 - INSTALLATION K. Heat Curtains Install one heat curtain at each end of the oven chamber by hanging it on the steel rod as shown in Figure 2-10. Figure 2-10 Heat Curtain L. Exit Tray Next install the desired exit tray at the exit end of the conveyor. -
Page 20: Location And Function Of Controls
Location and Function of Controls The following information provides a basic description of the oven's controls, their location and the function they perform. The operator must be familiar with the controls. Figure 3-1 Control Panel Style A... -
Page 21: Section 3 Operation
SECTION 3 - OPERATION Figure 3-2 Control Panel Style B All oven operating controls are on the control panel faceplate. They all relate to the Controller for programming and for operating the oven. The letter callouts in Figure 3-1 and 3-2 coincide with the following list which explains the control pad and provides explanations of various terms and states of the oven. - Page 22 °C depending on position of the temperature scale switch on Controller. NOTE: The position of the temperature scale switch on the Controller is set by the Certified Toastmaster/CTX Installation the time of oven installation. To change switch position contact your local Authorized Toastnaster Service Agency.
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Page 23: Programming The G-24 Oven
SECTION 3 - OPERATION II. Programming the G-24 You should now be ready to begin operation. This G-24 conveyorized oven is equipped with a highly efficient heat transfer system consisting of two infrared emitters or heating elements. These elements are located one above and one below the conveyor belt. -
Page 24: Heat Zoning
SECTION 3 - OPERATION These elements emit infrared "longwaves" which are absorbed by almost all matter in varying degrees. Absorption of these waves by an object causes molecular agitation which causes friction which generates heat. In this instance the object is food and the heat generated is used to cook the food. Infrared waves penetrate the outer surfaces of the food where they are absorbed by virtually all ingredients plus the container in which the food is placed. -
Page 25: Cooking Trials
SECTION 3 - OPERATION b. Pans The type of vessel used to hold the food has a bearing on cooking time and consistency of results. 1. Pans with a dull black finish absorb maximum infrafred heat. Product cooks faster in dull black pans than in shiny silver ones. -
Page 26: Time And Temperature Guide
SECTION 3 - OPERATION Begin your first trial run. Examine the finished product and evaluate it based on the following guidelines. RESULTS SOLUTION Outside too dark or burned Reduce Temperatures Outside too light or not cooked Increase Temperatures Inside Overdone or dried out Shorten Cooking Time Inside Underdone or raw Lengthen Cooking Time... - Page 27 SECTION 3 - OPERATION Time and Temperature Guide Continued Amount Temp Cook Pan Type (Weight) Product State Setting Time and Size Top/Bott (Min.) or Count) Appetizers Nachos 850/850°F Alum. 10" 10oz. Fresh 454/454°C Oysters Rockefeller 950/950°F Alum. Fresh 509/509°C Potato Skins 850/850°F Alum.
- Page 28 SECTION 3 - OPERATION Temp. Cook Amount Pan Type Setting Time (Weight) or State and Size Product Top/Bott (Min.) Count) Breakfast Foods Bacon 900/900°F Alum. w/Rack 1 Ib. Refrig. 482/482°C Biscuits 800/800°F Alum. 1/2 size 3 Ib. Fresh 426/426°C Egg Patty 750/750°F Alum.
- Page 29 SECTION 3 - OPERATION Amount Temp. Cook Pan Type (Weight) Setting Time State and Size Product Top/Bott (Min.) or Count) Fish & Seafood Filet of Sole 950/950°F Stainless 4x7 6 oz. Fresh 509/509°C Lobster Tail 950/950°F Stainless 4x7 8 oz. Fresh 509/509°C w/water...
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Page 30: Loading The Conveyor
SECTION 3 - OPERATION 6. Loading the Conveyor Achieving maximum production is dependent on proper utilization of the conveyor belt. Depending on size, pans can be placed on the conveyor belt in a variety of configurations to best use the space available. The following illustrations show placement of various size round pans to achieve maximum production rates. -
Page 31: Production Chart
20 min. * These pans may be placed side by side on the belt, doubling the capacity. All product to be prepared on the G-24 requires that some product be run through the oven on a trial basis to determine... -
Page 32: Cleaning The Cooling Fan Filter
Frequent cleaning will help your oven operate at peak performance and efficiency. Keep your oven clean! A. Cleaning the Cooling Fan Filter The foam filter and the protective grill of the cooling fan should be cleaned weekly. Daily cleaning may be required if flour has built up on filter. -
Page 33: Cleaning The Oven Chamber
B. Cleaning the Oven Chamber Self-Cleaning Mode The G-24 has a self-cleaning mode. Before starting the cleaning process, set the cooktime control to approxi- mately 12 minutes. To put the oven in the cleaning mode set both the top and bottom heating element temperatures to 900°F (482°C). - Page 34 SECTION 4 . CLEANING & MAINTENANCE Exit Trays: Clean daily. Lift out exit tray, empty residue, wash, rinse and dry thoroughly. Re-install. Figure Exit Trays Heat Curtains: Clean as needed. Unhook the heat curtains from the rods above the entrance and exit end of each conveyor.
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Page 35: Cleaning The Exterior
SECTION 4 - CLEANING & MAINTENANCE D. Cleaning the Exterior CAUTION: Disconnect the oven's power supply cord from its receptacle before you start to clean the oven. Clean the outside of the unit using a damp cloth or stainless steel cleaner. Do not clean the control panel with an abrasive cleanser. -
Page 37: Section 5 - Troubleshooting
SECTION 5 - TROUBLESHOOTING... - Page 38 Figure 6-1 Heating Elements and Thermocouples ITEM PART# QUANTITY DESCRIPTION 7609642 HEATING ELEMENT-HEARTH PLATE 7608540 HEATING ELEMENT (For early model G-24 w/13" 33055 PORCELAIN TUBE 7609640 RACEWAY COVER 3004265 THERMOCOUPLE NOTE: Always replace bayonet fitting(P/N97393) when replacing thermocouple. 97393 BAYONET FITTING w/COMPRESSION FERRULE...
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Page 39: Section 6 Parts List
Section 6 – Parts List... - Page 40 SECTION 6- PARTS LIST Conveyor, Control Panel and Loose Parts Parts List ITEM PART# QUANTITY DESCRIPTION 7005471 EXIT TRAY -18" (457mm) 7006683 EXIT TRAY-7" (178mm) 7005446 BRACKET-EXIT TRAY 2000227 10-32 x1/2"RH SCREW 3100335 BEARING 7608577 DRIVE SHAFT - CONVEYOR 4111A8849 1/4-20 x 3/8"...
- Page 41 SECTION 6 PARTS LIST...
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Page 42: Parts List
Conveyor Motor and Electrical Components Parts List ITEM PART# QUANTITY DESCRIPTION 3002751 GEAR MOTOR 7005390 BEARING MOTOR MOUNT 3002755 BRUSH MOTOR 3002756 CAP BRUSH 2000168 SCREW 8-32 X 2" FLAT HEAD SCREW 7005453 PLATE MOTOR MOUNT 3102494 MAGNET - 2 POLE 97217 MAGNET - CERAMIC - 4 POLE (Old Style) (Mount using any metal compatible fast setting epoxy) -
Page 43: Electrical Schematic
MODEL G-24 ELECTRICAL SCHEMATIC...