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KTM 125 EXC Owner's Manual [Page 5]: Table Of Contents

Ktm owner's manual motorcycle 125 exc, exc 200 xc, exc 250 xc, xc-w, exc, exc 300 xc, xc-w, exc.

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SERIAL NUMBER LOCATIONS . . . . . . . . . . . . . . . . . . . .5

Chassis number . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Engine number, engine type . . . . . . . . . . . . . . . . . . . .5

OPERATION INSTRUMENTS . . . . . . . . . . . . . . . . . . . . .5

Clutch lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Hand brake lever . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Electronic speedometer . . . . . . . . . . . . . . . . . . . . . . .6

Indicator lamps (EXC) . . . . . . . . . . . . . . . . . . . . . . .10

Combination switch (EXC) . . . . . . . . . . . . . . . . . . . .11

Headlamp switch (XC-W) . . . . . . . . . . . . . . . . . . . . .11

Flasher switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

Emergency OFF switch (Australia) . . . . . . . . . . . . . . .11

Filler cap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Filler cap (XC, XC-W) . . . . . . . . . . . . . . . . . . . . . . . .12

Fuel tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Choke knob . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Kickstarter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Foot brake pedal . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Side stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Steering lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Compression damping of fork . . . . . . . . . . . . . . . . . .14

Rebound damping of fork . . . . . . . . . . . . . . . . . . . . .14

Spring preload of the fork(XC/EXC Six Days) . . . . . . . .14

Compression damping of shock absorber (XC-W, EXC) .15

Shock absorber compression damping (XC-W/EXC) . . .15

Shock absorber rebound damping XC-W, EXC) . . . . . .15

GENERAL TIPS AND WARNINGS FOR STARTING THE

MOTORCYCLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Instructions for your first ride . . . . . . . . . . . . . . . . . .16

Running in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

DRIVING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .17

What you should check before each start . . . . . . . . . .17

Starting when the engine is cold . . . . . . . . . . . . . . . .18

Starting when the engine is warm . . . . . . . . . . . . . . .18

What to do when the engine is „flooded" . . . . . . . . . .18

Starting off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Shifting/Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

Braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

Stopping and parking . . . . . . . . . . . . . . . . . . . . . . . .19

Refueling, fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . .19

PERIODIC MAINTENANCE SCHEDULE . . . . . . . . . . . . .20

MAINTENANCE WORK ON CHASSIS AND ENGINE . . . .24

Changing the spring preloading of the shock absorber . .24

Pivot bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

Basic suspension setup for the weight of the driver . . .25

Checking the shock absorber and spring . . . . . . . . . .25

Determining the static sag of the shock absorber . . . .25

Determining the riding sag of the shock absorber . . . .25

Changing the spring preload on the telescopic fork . . .26

Checking the basic setup of the telescopic fork . . . . .26

Replacing fork springs . . . . . . . . . . . . . . . . . . . . . . .27

Breather plug front fork . . . . . . . . . . . . . . . . . . . . . .27

Cleaning the dust sleeves of the telescopic fork . . . . .27

Changing the fork offset (caster) (XC) . . . . . . . . . . . .28

Checking and adjusting the steering head bearing . . .29

Page

CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

CONSERVATION FOR WINTER OPERATION . . . . . . . . . .47

STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

TECHNICAL SPECIFICATIONS – CHASSIS 125 / 200 . . .48

TECHNICAL SPECIFICATIONS – ENGINE 125 / 200 . . .50

TECHNICAL SPECIFICATIONS – CHASSIS 250 / 300 . . .52

TECHNICAL SPECIFICATIONS – ENGINE 250 / 300 . . .54

INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56

WIRING DIAGRAM, CARBURETOR TABLE . . . . .APPENDIX

How to change the handlebar position . . . . . . . . . . . .30

Check chain tension . . . . . . . . . . . . . . . . . . . . . . . .30

Correct chain tension . . . . . . . . . . . . . . . . . . . . . . . .31

Chain maintenance . . . . . . . . . . . . . . . . . . . . . . . . .31

Chain wear . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

General information about KTM disc brakes . . . . . . . .32

Adjusting the free travel at the hand brake lever . . . . .33

Checking the brake fluid level - front brake . . . . . . . .33

Refilling the front brake fluid reservoir . . . . . . . . . . .33

Checking the front brake pads . . . . . . . . . . . . . . . . .33

Replacing the front brake pads . . . . . . . . . . . . . . . . .34

Changing the basic position of the foot brake pedal . .34

Checking the rear brake fluid level . . . . . . . . . . . . . .34

Refilling the rear brake fluid reservoir . . . . . . . . . . . .34

Checking the rear brake pads . . . . . . . . . . . . . . . . . .35

Replacing the rear brake pads . . . . . . . . . . . . . . . . .35

Dismounting and mounting the front wheel . . . . . . . .35

Dismounting and mounting the rear wheel . . . . . . . . .36

Tires, air pressure . . . . . . . . . . . . . . . . . . . . . . . . . .37

Checking spoke tension . . . . . . . . . . . . . . . . . . . . . .37

Replacing the battery of the digital speedometer . . . .37

Check/set distance of the magnetic sensor . . . . . . . . .38

Replacing the headlight lamp/parking light lamp . . . .38

Cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Checking the coolant level . . . . . . . . . . . . . . . . . . . .39

Refilling/Bleeding the cooling system . . . . . . . . . . . .40

Cleaning the air filter . . . . . . . . . . . . . . . . . . . . . . . .40

Checking the oil level of the hydraulic clutch . . . . . . .41

Exhaust system

. . . . . . . . . . . . . . . . . . . . . . . . . . .41

Changing the original position of the clutch lever . . . .41

Bleeding the hydraulic clutch

Carburetor adjustment . . . . . . . . . . . . . . . . . . . . . . .42

Draining the float chamber of the carburetor . . . . . . .44

Checking the float level . . . . . . . . . . . . . . . . . . . . . .44

Adjusting the engine characteristic via the ignition curve . .44

Adjusting the engine characteristic via the auxiliary spring .45

Check transmission oil level (125/200) . . . . . . . . . . .46

Changing the transmission oil (125/200) . . . . . . . . . .46

Check transmission oil level (250/300) . . . . . . . . . . .46

Changing the transmission oil (250/300) . . . . . . . . . .46

Page

. . . . . . . . . . . . . . . . .42

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